45
Printed : 1/9/02
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MAINTENANCE SCHEDULE
Perform the vehicle inspections found in the Pre-Ride Inspection section of this manual before every ride and at
each of the scheduled maintenance periods.
C: Clean, R: Replace, L: Lubricate, I: Inspect, verify, clean, adjust, lubricate, replace if necessary
NOTE(s)
1. Service more if operating in dusty, sandy or snowy areas.
2. Service more frequently if operating in wet or muddy condi-
tions.
3. Replace every 1 years
4. Replace every 2 years
Regular Maintenance Interval (in hours)
ITEMS NOTE BREAK-IN
(after 1 hr)
5 10 25 100 200
WARNING LABELS (condition, readable)
EVERY RIDE
••
FRAME (mainframe, subframe, swingarm)
III
•
FUEL SYSTEM (hoses, tank)
II
FUEL FILTER
R
•
THROTTLE OPERATION
II
AIR FILTER
1C
SPARK PLUG
I
•
IDLE SPEED
II
•
VALVE CLEARANCE
II
•
EXHAUST (silencer)
C
SWITCHES (engine, stop, start,)
1, 2 I I
LIGHTING (headlight, tail light)
II I
ENGINE OIL
RR
ENGINE OIL FILTER(s)
CC/R
•
TRANSMISSION OIL
RR
TRANSMISSION OIL FILTER
CC
DRIVE CHAIN (sag, stretch, buffer, guide
block, sprockets, guards)
1,2 I I I
•
BRAKE FLUID
3I R
•
BRAKE SYSTEM (cables, discs, pads,
hoses, etc.)
1,2 I I I
BRAKE LEVER/PEDAL
1,2 I
•
CLUTCH (lever)
3II I R
CLUTCH HYD OIL
IR
COOLANT (radiator, cap, hoses, level,
strength)
3I I R
•
SUSPENSION (front/rear shocks,
condition, setting)
I IIII
•
STEERING HEAD (grease/ re-pack
bearings, adjust slotted nut preload)
I
•
NUTS, BOLTS AND FASTENERS
II
SEAT (condition, wear, damage)
I
• Cannondale dealer service suggested. Servicing owners should have the proper tools, service data, and be mechanically qualified.
•• Operational safety involved, The service should be performed by a Cannondale dealer.
••• Lithium soap base grease
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