Carrier 59SP2A User Manual

1
59SP2A
Single Stage, 4---Way Multipoise
Condensing Gas Furnace
Series 1
Installation, Start---up, Operating and
Se rvice and Maint enance Instruct io ns
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 8........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE T RAP 12...............................
CONDENSATE DRAIN 16.............................
INSTALLATION 20...................................
AIR DUCTS 30.......................................
GAS PIPING 32......................................
ELECTRICAL CONNECTIONS 33.......................
VENTING 40........................................
START -- UP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE PROCEDURES 73........
SEQUENCE OF OPERATION 81........................
PARTS REPLACEMENT GUIDE 86......................
CERTIFIED
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and of ficial position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 5.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 11.........................
Minimum S pace Volumes 11.............................
Filter Size Information 23...............................
Opening Dimensions 26................................
Air Delivery CFM 31...................................
Maximum Capacity of Pipe 33...........................
Electrical Data 36......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 42.......
Hangar Spacing 46.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 48.....
Maximum Allowable Exposed Vent Lengths Insulation 49......
Maximum Equivalent Vent Length 50......................
Deductions from Maximum Equivalent Vent Length 50........
Blower Off Delay Setup Switch 67........................
Altitude Derate Multiplier for U.S.A. 68....................
Gas Rate 70..........................................
Orifice Size and Manifold Pressure 71.....................

Carrier 59SP2A Specifications

General

Brand	Carrier
Model	59SP2A
Category	Furnace
Language	English

Summary

Safety Considerations

General Safety Warnings

Essential safety warnings regarding fire, explosion, electrical shock, and carbon monoxide hazards.

Electrostatic Discharge (ESD) Precautions

Procedures to prevent damage to electronic components from static discharge during installation.

Regulatory Compliance

Massachusetts Installation Requirements

Specific regulations from the Commonwealth of Massachusetts for gas appliance installations.

Codes and Standards Overview

Guidance on adhering to national and local codes for safe installation and operation.

Installation Procedures

Location and Clearances

Guidelines for selecting an appropriate installation location and maintaining required clearances.

Air for Combustion and Ventilation

Requirements for providing adequate air for combustion and ventilation to the furnace.

Condensate Trap and Drain Management

Instructions for installing and managing the condensate trap and drain system for proper drainage.

Ductwork Connections

Guidelines for connecting supply and return air ducts, including general air duct installation.

Gas Piping Installation

Safety and installation procedures for gas piping, including material and connection standards.

Electrical Connections and Wiring

Procedures and warnings for making electrical connections, including wiring diagrams.

Venting System Installation

Guidelines and requirements for installing the furnace venting system, including material specifications and clearances.

Operation and Maintenance

Start-Up, Adjustment, and Safety Checks

Procedures for initial furnace start-up, adjusting gas pressure, and verifying safety controls.

Service and Maintenance Procedures

Routine maintenance tasks and procedures for servicing furnace components and ensuring optimal performance.

Troubleshooting Guide

Methods for diagnosing operational issues using status codes and troubleshooting charts.

Parts Replacement Guide

A guide listing replaceable parts organized by functional groups for easy identification and ordering.