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Carrier 68G5-105 Series - User Manual

Carrier 68G5-105 Series
56 pages
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T-312 Rev-
Carrier
Transicold
Transport
Air Conditioning
Operation
&Service
68G5-105 SERIES
MCI J4500 COACH

Table of Contents

Questions and Answers:

Carrier 68G5-105 Series Specifications

General IconGeneral
Series68G5
CategoryAir Conditioner
RefrigerantR-410A
Model68G5-105 Series
Indoor Unit Dimensions (L x W x H)845 x 209 x 289 mm
Outdoor Unit Dimensions (L x W x H)715 x 235 x 540 mm
Weight (Indoor Unit)10 kg
Weight (Outdoor Unit)28 kg
Sound Pressure Level38 dB(A)
Operating Ambient Temperature16-32°C
Net Weight38 kg
Shipping Weight42 kg

Summary

SAFETY SUMMARY

GENERAL SAFETY NOTICES

General safety guidelines for operating and maintaining the HVAC system.

SPECIFIC WARNINGS AND CAUTIONS

Specific warnings and cautions for the HVAC system.

SECTION 1 DESCRIPTION

1.2.5 System Operating Controls And Components

Description of driver station controls for HVAC operation.

1.6 SAFETY DEVICES

Description of safety devices protecting the HVAC system.

SECTION 2 OPERATION

2.1 STARTING, STOPPING AND OPERATING INSTRUCTIONS

Instructions for starting, stopping, and operating the HVAC system.

2.1.1 Operating Controls

Detailed description of the five operating controls.

SECTION 3 TROUBLESHOOTING

Microprocessor Error Message Definition

Definitions and remedies for microprocessor error codes.

Driver Display Panel Alarm Message Definition

Causes, remedies, and responses for alarm messages.

General System Troubleshooting Procedures

Common issues, possible causes, and reference sections.

3.3.1 System Will Not Cool

Troubleshooting steps for when the system fails to cool.

3.3.2 System Runs But Has Insufficient Cooling

Troubleshooting for reduced cooling performance.

3.3.3 Abnormal Pressures

Diagnosing and resolving abnormal system pressures.

3.3.4 Abnormal Noises Or Vibrations

Identifying and fixing unusual noises or vibrations.

3.3.5 Control System Malfunction

Troubleshooting issues with system control.

3.3.6 No Evaporator Air Flow Or Restricted Air Flow

Diagnosing and fixing air flow problems.

3.3.8 No Or Insufficient Heating

Diagnosing and resolving heating problems.

SECTION 4 SERVICE

4.1 MAINTENANCE SCHEDULE

Recommended maintenance tasks by frequency.

4.4 PUMPING THE SYSTEM DOWN OR REMOVING THE REFRIGERANT CHARGE

Steps for pumping down and removing refrigerant.

4.4.1 System Pumpdown

Procedure to pump down the system for service.

4.4.2 Removing the Refrigerant Charge

Steps to remove the system's refrigerant charge.

4.4.3 Refrigerant Removal From An Inoperative Compressor

Method to remove refrigerant from a non-operational compressor.

4.4.4 Pump Down An Operable Compressor For Repair

Procedure to pump down an operable compressor.

4.5 REFRIGERANT LEAK CHECK

Procedure for checking the refrigeration system for leaks.

4.6 EVACUATION AND DEHYDRATION

Importance and process of evacuating and dehydrating the system.

4.6.3 Procedure for Evacuation and Dehydrating System

Step-by-step guide for system evacuation.

4.7 ADDING REFRIGERANT TO SYSTEM

Procedures for adding refrigerant to the system.

4.7.1 Checking Refrigerant Charge

Methods to check the system's refrigerant charge.

4.7.2 Adding Full Charge

Procedure for adding a complete refrigerant charge.

4.7.3 Adding Partial Charge

Method for adding a partial refrigerant charge.

4.9 CHECKING AND REPLACING HIGH PRESSURE CUTOUT SWITCH

Procedures for checking and replacing the high pressure switch.

4.12 MODEL 05 G COMPRESSOR MAINTENANCE

Maintenance procedures for the 05G compressor.

4.12.4 Compressor Oil Level

How to check and maintain the compressor oil level.

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