EasyManua.ls Logo

Carrier Aquasnap 30RW User Manual

Carrier Aquasnap 30RW
44 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Water-Cooled/Condenserless
Liquid Chillers with Integrated
Hydronic Modules
Nominal cooling capacity 20-310 kW
50 Hz
Installation, operation and maintenance instructions

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Carrier Aquasnap 30RW and is the answer not in the manual?

Carrier Aquasnap 30RW Specifications

General IconGeneral
RefrigerantR-134a
Compressor TypeScroll
Operating Range-10°C
Sound PerformanceLow noise operation
Energy EfficiencyHigh energy efficiency

Summary

Introduction to Carrier Chillers

Installation Safety Considerations

Guidelines for safe unit installation, including initial inspection and handling.

Protection Device Guidelines

Instructions not to cover protection devices and classification of protection.

Equipment Under Pressure

Information on components operating under pressure and testing.

Maintenance Safety Considerations

Safety precautions for personnel performing maintenance on electrical and refrigeration parts.

Refrigerant and Protection Device Checks

Key information on refrigerant type, GWP, and periodic checks of protection devices.

Repair Safety Considerations

Safety procedures for repairing the unit, including refrigerant handling and leak tests.

Preliminary Checks and Unit Placement

Equipment Receipt Verification

Inspection procedure for received equipment to ensure completeness and absence of damage.

Moving and Siting the Unit

Guidelines for safely moving and positioning the chiller unit.

Unit Dimensions and Clearances

Dimensions: 30RW/30RWA 020-045 (No Hydronic Module)

Detailed physical dimensions for standard units without hydronic modules.

Dimensions: 30RW/30RWA 020-045 (With Hydronic Module)

Physical dimensions for units with optional hydronic modules or option 116E.

Dimensions: 30RW/30RWA 060-150

Physical dimensions for units with or without hydronic modules in the 060-150 range.

Dimensions: 30RW/30RWA 160-300 (No Hydronic Module)

Physical dimensions for standard units without hydronic modules in the 160-300 range.

Dimensions: 30RW/30RWA 160-300 (With Hydronic Module)

Physical dimensions for units with optional hydronic modules in the 160-300 range.

Physical and Electrical Specifications

4.1 - Physical Data

Table detailing physical specifications like cooling capacity, weight, and refrigerant charge.

4.2 - Electrical Data

Electrical specifications including voltage, current draw, and power input for various models.

4.3 - Electrical Data for Optional Hydronic Modules

Electrical data specific to the pumps in optional hydronic modules.

Application Data and Operating Ranges

5.1 - Operating Limits

Specifies the operating limits for 30RW/RWA units under various conditions.

5.2 - Operating Range (30RW)

Defines the operating range for 30RW units based on water temperatures.

5.3 - Operating Range (30RWA)

Defines the operating range for 30RWA units based on air temperatures.

Minimum Chilled Water Flow

Specifies the minimum required chilled water flow rate for stable operation.

Maximum Chilled Water Flow

Details the maximum chilled water flow rate to avoid pressure drop issues.

Variable Evaporator Flow

Guidance on using variable evaporator flow for constant leaving water temperature.

Evaporator Flow Rate

Table showing minimum and maximum evaporator flow rates for different models.

Condenser Water Flow Rate

Specifies minimum and maximum condenser water flow rates.

Minimum Chilled Water Loop Volume

Formula and table for calculating minimum chilled water loop volume.

Maximum Water Loop Volume

Table for maximum water loop volume for hydronic units.

Minimum Hot Water Loop Volume

Guidance on calculating minimum hot water loop volume for heat pump operation.

Evaporator and Condenser Pressure Drop Curves

Graphical representation of pressure drops in water circuits based on flow rate.

Electrical Connections and Power Supply

6.1 - Electrical Connections Overview

Diagrams and notes on electrical connections for 30RW/30RWA units.

6.2 - Power Supply Requirements

Specifications for power supply voltage, range, and warnings about imbalance.

6.3 - Voltage Phase Imbalance

Procedure for calculating and assessing voltage phase imbalance.

6.4 - Recommended Wire Sections

Table and guidelines for selecting minimum and maximum wire sections for power connection.

6.4.2 - Field Control Wiring

Information on field control wiring for various unit features and interface.

Water Connections and System Setup

7.1 - Operating Precautions

Key precautions for water circuit design, installation, and filling.

7.2 - Water Connections Details

General guidance on water pipe connections and circuit filling.

7.3 - Frost Protection

Recommendations for antifreeze solutions and protection against freezing temperatures.

7.4 - Evaporator Flow Switch and Pump Interlock

Installation and connection requirements for the evaporator flow switch and pump interlock.

Refrigerant Line Connections for 30RWA

8.1 - Recommendations for Remote Condenser Installation

Guidelines for installing split units with remote air-cooled condensers.

8.2 - General Refrigerant Piping Guidelines

Constraints and considerations for refrigerant pipe sizing, including oil return.

8.3 - Using Pipe Sizing Diagrams

Procedure for estimating cooling capacity based on pipe diameter and length.

8.4 - Discharge Pipe Sizing

Methods for sizing discharge piping to ensure reasonable pressure drops.

8.5 - Liquid Pipe Sizing

Considerations for liquid line sizing, including pressure drops and subcooling.

Evaporator Water Flow Control

9.1 - Water Flow Control Procedure

Step-by-step guide to adjusting the water flow rate using the control valve.

Evaporator Pump Flow/Pressure Curves

Graphical representation of evaporator pump performance characteristics.

Available Static System Pressure (Evaporator)

Curves showing available static system pressure for evaporator pumps.

Condenser Water Flow Rate

10.1 - Condenser Pump Flow/Pressure Curve

Graphical representation of condenser pump performance characteristics.

10.2 - Available Static System Pressure (Condenser)

Curves showing available static system pressure for condenser pumps.

30RW Unit Operation with Drycooler

11.1 - Operating Principle

Overview of the 30RW unit's operation using drycoolers for heat rejection.

11.2 - Auxiliary Control Board (AUX1) for Drycooler

Description and function of the AUX1 board for drycooler control.

11.3 - Fan Stage Configuration and Changeover

Instructions for configuring fan stages and automatic changeover for drycoolers.

11.4 - Fan Stage Assignment

Guidelines for assigning fan stages for optimal drycooler operation.

30RWA Unit Operation with Remote Condenser

12.1 - Operating Principle

Overview of 30RWA unit operation with remote air-cooled condensers.

12.2 - Master Fan Operation

Explanation of the master fan's role in air-cooled condenser systems.

12.3 - Dual-Circuit Condenser Ventilation Types

Description of separate vs. interlaced ventilation for dual-circuit condensers.

12.4 - Auxiliary Control Board (AUX1) for Remote Condenser

Function of the AUX1 board for controlling remote air-cooled condensers.

12.5 - Fan Stage and Type Configuration

Configuring fan stages and types based on the remote condenser model.

12.6 - Possible Fan Arrangements

Illustrations of fan arrangements for different condenser types and configurations.

Start-Up Procedures and Checks

13.1 - Preliminary Checks

Essential pre-start checks for the chiller unit and connected systems.

13.2 - Actual Start-Up Procedure

Step-by-step guide for the commissioning and initial start-up of the chiller.

13.3 - Master/Slave Unit Operation

Configuration and operation of units in a master/slave setup.

Major System Components

14.1 - Compressors

Details on compressor type, operating limits, and safety precautions.

14.2 - Lubricant Information

Information on compressor lubricant type, handling, and oil level checks.

14.3 - Evaporators and Condensers

Description of plate heat exchangers used as evaporators and condensers.

14.4 - Thermostatic Expansion Device

Information on the thermostatic expansion devices and their settings.

14.5 - Refrigerant Type and Characteristics

Details on the refrigerant used (R-407C) and its properties.

14.6 - High-Pressure Switch

Function and operation of the safety high-pressure switch.

14.7 - High and Low-Pressure Safety Valves

Information on safety valves and their compliance with directives.

14.8 - Moisture Indicator

Purpose and function of the moisture indicator in the liquid line.

14.9 - Filter Drier in Refrigerant Circuit

Role of the filter drier in maintaining circuit cleanliness and moisture control.

14.10 - Fixed-Speed Cold Water Loop Pump

Description of the fixed-speed evaporator pump and its performance.

Maintenance Procedures

15.1 - Soldering and Welding Procedures

Guidelines and safety for soldering and welding operations on the unit.

15.2 - General Unit Maintenance

Routine cleaning and inspection tasks for maintaining the unit.

15.3 - Refrigerant Charge Verification

Procedures for checking and verifying the refrigerant charge level.

15.4 - Refrigerant Guidelines

General practices for handling refrigerants to minimize discharge and losses.

15.5 - Leak Detection Methods

Methods and precautions for detecting refrigerant leaks in the system.

15.6 - System Evacuation

Steps and requirements for safely evacuating the refrigerant system.

15.7 - Recharging Liquid Refrigerant

Procedure for recharging the system with liquid refrigerant.

15.8 - R-407C Characteristics

Table detailing saturated bubble and dew point temperatures for R-407C.

15.9 - Electrical Maintenance Checks

Checks for electrical connections, contactors, and components.

15.10 - Compressor Maintenance

Preventive maintenance checks recommended for compressors.

15.11 - Evaporator and Condenser Maintenance

Maintenance recommendations for heat exchangers, including insulation checks.

15.12 - Corrosion Check

Procedures for periodically checking the unit's coating for corrosion.

AQUASNAP Maintenance Program

16.1 - Maintenance Schedule

Scheduled maintenance tasks based on service intervals (A, B, C, D).

16.2 - Description of Maintenance Operations

Detailed description of maintenance tasks for each service level.

Start-Up Checklist

Preliminary Information

Fields for job name, location, contractor, and distributor details.

Preliminary Equipment Check

Checks for shipping damage and verifies unit installation status.

Air Handling Systems Check

Verification of air handling units, water valves, and fluid piping.

Unit Start-Up Procedures

Steps for unit start-up, including pump interlock and valve status.

Cooler Water Loop Checks

Checks for water loop volume, corrosion inhibitor, and freeze protection.

Evaporator Pressure Drop Measurement

Procedure for measuring pressure drop across the evaporator.

Perform Test Function

Instructions to perform and verify the positive result of the TEST function.

Starting the Chiller

Steps to initiate chiller operation after all checks are completed.

Temperatures and Pressures Recording

Recording key operating temperatures and pressures after stabilization.

Note for 30RWA Units

Important note regarding refrigerant label and F-Gas regulation procedure.

Related product manuals