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Carrier CRECOMZR102A00 User Manual

Carrier CRECOMZR102A00
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480416-01 Printed in U.S.A. Form No. IIK-CRECON-SRT-01 Rev. C Pg 1 1-24 Replaces: NEW
Installation Instructions
Part No: CRECOMZR101A00, CRECOMZR102A00, CRECOMZR103A00,
CRECOMZR104A00, CRECOMZR105A00, CRECOMZR106A00,
CRECOMZR107A00, CRECOMZR108A00
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ECONOMIZER INSTALLATION . . . . . . . . . . . . . . . . . 4
INSTALLING OPTIONAL HH57LW001 SINGLE
OUTSIDE AIR ENTHALPY SENSOR . . . . . . . . . . 10
Enthalpy Control Sensor Configuration . . . . . . . . . 10
ENTHALPY SETTINGS (ENTHALPY OPTION)
California’s Title 24 High Temperature
Limit Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ECONOMIZER SETTINGS . . . . . . . . . . . . . . . . . . . . . 14
Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ECONOMIZERONE
POL 224 ECONOMIZER MODULE WIRING
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FREE COOLING ECONOMIZING
DEFAULT HYSTERESIS SETTING
DAMPER MODULATION DURING FREE COOLING
LOCATION-BASED SHUTOFF SETPOINTS
COOLING STAGE OPERATION
MULTI-SPEED FAN SUPPORT
COOLING DELAY VIA INCREASING FAN SPEED
DEMAND CONTROLLED VENTILATION (DVC)
HIGH HUMIDITY LIMITATION
ANTI-FREEZE PROTECTION
MAT-BASED ANTI-FREEZE PROTECTION
OAT-BASED ANTI-FREEZE PROTECTION
EXHAUST FAN OPERATION
OCCUPANCY INPUT
PRE-OCCUPANCY PURGE
AIRFLOW COMMISSIONING
FAULT DETECTION AND DIAGNOSTICS
FIRMWARE UPDATE
MOUNTING, INSTALLATION, AND WIRING . . . . . . 20
Mounting the Economizer Controller Base
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting Devices Connected To the Economizer
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting Peripheral Devices to the Economizer
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SETUP AND CONFIGURATION . . . . . . . . . . . . . . . . 24
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cooling with EconomizerONE System . . . . . . . . . . 29
Heating with EconomizerONE System . . . . . . . . . . 29
APPENDIX A — TROUBLESHOOTING . . . . . . . . . . . 30
APPENDIX B — SEQUENCE OF OPERATION . . . . .31
APPENDIX C — MODBUS ADDRESSES . . . . . . . . . .34
SAFETY CONSIDERATIONS
Installation of this accessory can be hazardous due to system
pressures, electrical components, and equipment location (such as
a roof or elevated structure). Only trained, qualified installers and
service technicians should install, start-up, and service this
equipment.
When installing this accessory, observe precautions in the
literature, labels attached to the equipment, and any other safety
precautions that apply:
Follow all safety codes
Wear safety glasses and work gloves
Use care in handling and installing this accessory
It is important to recognize safety information. This is the safety-
alert symbol: . When you see this symbol on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing, safety glasses and gloves
when handling parts and servicing air conditioning equipment.
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution can result in personal injury and
damage to the unit.
Cover the duct opening as a precaution so objects cannot fall
into the return duct opening. Be sure to remove the cover when
installation is complete.
Vertical/Horizontal Low Leak/Ultra Low Leak
EconomizerONE Accessory for
Small Rooftop Units
Select 3 to 12.5 Tons

Questions and Answers:

Carrier CRECOMZR102A00 Specifications

General IconGeneral
BrandCarrier
ModelCRECOMZR102A00
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

General Installation Hazards

Installation can be hazardous due to system pressures, electrical components, and equipment location.

Safety Alert Symbol and Signal Words

Recognize the safety-alert symbol and understand signal words like DANGER, WARNING, CAUTION, and NOTE.

Personal Injury Cautions

Specific cautions regarding personal injury hazards and necessary protective gear.

Economizer Installation Procedures

Economizer Wiring and Mounting

Harness Connection to Unit

Connect the 12-pin economizer harness to the unit PL6 economizer harness.

Controller Assembly Mounting

Mount the POL 224 controller assembly on the left side of the unit control box.

ECON Plug Connection

Unplug the existing ECON plug and connect the economizerONE plug.

Controller Wiring Diagrams and Examples

ECON Plug Disconnection and Connection

Steps to unplug the existing ECON plug and connect the new economizerONE plug.

Sensor and Harness Connections

12-Pin Plug to Unit Control Board Connection

Connect the 12-pin female plug from the controller harness to the ECON terminal on the UCB.

Economizer Wiring Diagram

Optional Enthalpy Sensor Installation

Installing HH57LW001 Enthalpy Sensor

Remove dry bulb sensor, mount enthalpy sensor, and connect harness for outside air changeover.

Economizer Controller Settings and Interface

POL 224 Controller Overview

Describes the controller's components, interface, features, and power connection.

Economizer Functions and Operation

Free Cooling Operation Logic

Explains how free cooling uses unconditioned outside air to cool the space directly.

Economizer Operation Modes

Damper Modulation during Free Cooling

How the controller modulates the damper based on MAT or OAT for optimal free cooling.

Cooling Stage Operation Logic

Explains how economizer operation modes determine cooling stages based on free cooling availability.

Economizer Cooling Features

Demand Controlled Ventilation (DVC)

Strategy to automatically adjust dampers based on CO2 levels for ventilation.

Anti-Freeze Protection

Protects against freezing by controlling dampers when MAT or OAT falls below setpoints.

Economizer System Features and Diagnostics

Fault Detection and Diagnostics

Detects and diagnoses various faults including sensor, damper, and actuator errors.

Firmware Update Procedure

Instructions and important notes regarding updating the economizer controller firmware.

Mounting, Installation, and Wiring

Economizer Control Wiring Diagram

Figure 33 illustrates the control wiring for the economizer.

Economizer Control Wiring Settings

Setup and Configuration Procedures

Controller Configuration Process

Guidance on setting up and configuring the economizer controller using mobile app or local display.

Advanced and I/O Configuration Settings

Economizer System Start-Up Procedures

Cooling Mode Start-Up

Steps for starting up the system in cooling mode, including damper operation and compressor control.

Economizer Troubleshooting Guide

Troubleshooting Operating Issues

Table A lists common operating issues, their reasons, and solutions for the economizer system.

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