CASTLE, INC TSM-21 Bosch Motor Carriage Install Page 11 of 25
Note: The U-Bolt to hold the router in place should face to the front of the machine,
and the bar knob used to tighten the pilot hole motor should face to the left as
viewed from the back of the machine.
• Hold the carriage at an angle and align the Hex Brass Pivot Bushings within the slots of the
bearing jacks
• Twist / push carriage until the Brass Hex Pivot Bushings are fully seated at the front of the
bearing jacks
Note: There will be a slight bulge on each side of the machine at the pivot point.
This is normal and necessary for the correct operation of the machine.
• Replace the reserved Set Screws with 1/8” Allen Wrench
• Reattach Spring to Carriage
• Reattach Drive Cylinder to Carriage using reserved Clevis Pin and Cotter Pin
3.4 Install the new Router Stop Plate
• Using the retained screws and square nuts, attach the magnet to the new Router Stop Plate
in the same position it was before.
• From the back door slip the top of the Router Stop Plate through the slot in the top of the
machine next to the clamp guard.
Note: When installing the Router Stop Plate make sure the plate that holds the
Router Stop Switch is to the left of the trimmer motor and the switch and magnet
are mounted facing the front of the machine.
• Replace the reserved carriage bolt through the clamp guard to hold the Router Stop Plate in
place. Use the mark made on the clamp guard to position the Router Stop Plate.
• Replace reserved washer and tighten with new ¼-20 Nylock nut and 7/16 wrench.
• From the back door replace the switch portion of the Router Stop Switch with the reserved
screws and square nuts.
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