CASTLE TSM-21 - Table of Contents

CASTLE, INC TSM-21 Bosch Motor Carriage Install Page 3 of 25
Table of Contents
1 INTRODUCTION ............................................................................................................................. 4
1.1 DEFINITION OF TERMS ................................................................................................................ 4
1.2 IDENTIFICATION OF OPERATING FEATURES AND CONTROLS ......................................................... 5
2 INSTALLATION INSTRUCTIONS .................................................................................................. 6
2.1 SAFETY RULES .......................................................................................................................... 6
2.2 INVENTORY ................................................................................................................................ 7
3 REPLACING THE ROUTER CARRIAGE ....................................................................................... 8
3.1 REMOVING THE ROUTER STOP PLATE ......................................................................................... 9
3.2 REMOVING THE PORTER CABLE MOTOR CARRIAGE ..................................................................... 9
3.3 INSTALL THE NEW BOSCH MOTOR CARRIAGE ............................................................................ 10
3.4 INSTALL THE NEW ROUTER STOP PLATE ................................................................................... 11
4 FINAL INSTALLATION AND ADJUSTMENTS ............................................................................. 13
4.1 MOTOR REPLACEMENT ............................................................................................................ 13
4.2 CARRIAGE ADJUSTMENTS ........................................................................................................ 13
4.3 POCKET WEB ADJUSTMENT ...................................................................................................... 14
4.4 POCKET DEPTH ADJUSTMENT .................................................................................................. 15
4.5 DRILL FEED RATE ADJUSTMENT ............................................................................................... 16
4.6 PILOT DRILL DEPTH ADJUSTMENT ............................................................................................ 17
4.7 PILOT DRILL HEIGHT ADJUSTMENT ........................................................................................... 18
5 SERVICE AND MAINTENANCE .................................................................................................. 20
5.1 TOOL CHANGES ....................................................................................................................... 20
5.2 POCKET ROUTER BIT ............................................................................................................... 20
5.3 PILOT DRILL BIT ....................................................................................................................... 22
5.4 GENERAL MACHINE MAINTENANCE ........................................................................................... 22
5.5 MOTORS AND BITS ................................................................................................................... 23
5.6 SERIAL NUMBER LOG ............................................................................................................... 25