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Procedure to test machine functions by cycling without actual pockets or drilling.
Using manual override buttons to test solenoid function or flush air lines.
Troubleshoot issues related to the clamp not moving or holding stock securely.
Troubleshoot issues related to the router not cutting pockets or retracting properly.
Troubleshoot issues related to the drill not coming out or not completing pilot holes.
Address general machine operation problems like not starting or slow cycling.
Steps for replacing the clamp foot pad or the entire clamp cylinder.
Procedure to flush and unclog the clamp solenoid valve for proper air flow.
Steps to check if the clamp solenoid is functioning correctly or is stuck.
Procedure to check the clamp cylinder for smooth and quick clamping and releasing actions.
Check for blockages in the clamp solenoid exhaust muffler affecting clamp release speed.
Guidance on operating and servicing the router motor, including brush replacement.
Adjust the router stop plate to set the web depth for pocket creation.
Test the normally closed router stop switch for proper function and alignment.
Procedure to flush and unclog the router solenoid for optimal pneumatic function.
Steps to check if the router solenoid is functioning correctly or is stuck open/clogged.
Adjust the router feed rate to accommodate material types and prevent burning.
Guidance on operating and servicing the drill motor, including tightening and brush replacement.
Adjust drill collet settings and bit depth for various materials and screw types.
Steps for replacing the drill bar spring that returns the motor carriage to neutral.
Test the normally closed drill stop switch for proper function and alignment.
Procedure to flush and unclog the drill solenoid for optimal pneumatic function.
Steps to check the drill solenoid for proper function or clogs.
Procedure to check the drive cylinder for proper sealing and air leaks.
Check and clean exhaust mufflers on solenoid valves for proper air release.
Adjust the pilot hole position for accurate drilling relative to the pocket.
Test the normally open foot switch for proper operation and continuity.
Steps to reset the machine to its default state after power interruptions or errors.
Test the safety switch and buttons to ensure correct detection of work piece presence.
Guidance on inspecting and replacing router and drill bits for optimal performance.
Properly set the air pressure regulator for optimal machine speed and clamping force.
Detailed steps for safely replacing solenoid valves on the machine.
Instructions for connecting the required air supply to the TSM-21 machine.
Essential safety guidelines for operators using the TSM-21 pocket hole machine.
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General