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CertainTeed Bufftech - Traditional Picket Fence: Danbury & Rothbury Installation; Danbury;Rothbury Fence: Getting Started; Danbury;Rothbury Fence: Digging Holes; Danbury;Rothbury Fence: Installing First Post

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10
Traditional Picket Fence – Danbury (straight & concave), Danbury with Select Cedar Texture
(straight & concave), Rothbury (straight & concave)
1. Getting Started
Be sure to call underground (811) prior to digging
Assemble gates (if necessary) and decide where they will
be located
Stake out the fence line
Space and mark post hole locations for gate and sections
(spacer bar/template may be useful)
Start at gate end post and work outward to determine
proper fence height relative to ground
2. Dig Holes
Dig holes 30" deep or to frost line
- Hole size for 4 x 4 posts = approximately 10"
- Hole size for 5 x 5 posts = approximately 12"
Clean holes and check for straight walls
Bell bottom of holes
3. Install First Post
Insert post in hole
Determine rough height
Fill hole around post with concrete mix (sand, gravel and
cement) approximately 2" or 4" below grade
Tamp concrete in hole to eliminate air pockets
Level and square post
4. Install Bottom Rail
Check bottom rail for drain holes
Tape the ends of any rail being inserted into a post that is
to be filled with concrete to prevent concrete seepage
Insert lock ring in each end of rail
Depress lock ring tabs and insert rail in post
Tabs will recoil to hold rail in post
5. Install Second Post
Insert second post in hole
Insert bottom rail in post
Insert block under bottom rail to position at correct
fence height
Fill hole around second post with concrete mix
Tamp, level and square fence
Assembly may be continued by installing all bottom rails first,
or one section at a time
6. Support and Secure
Level and square fence
To lower a post, place a wood block from corner to corner on
the post and carefully tap with a mallet
Never strike the PVC post without a wood support
7. Install Pickets
Insert top rail in post with large holes facing down
Insert pickets through holes in top rail
Insert pickets in bottom rail. Pickets are crimped to
hold in rail
8. Secure Rails
Insert lock ring in each end of rail
Depress lock ring tabs, insert top rail in post
Square pickets and rails
Check for even picket spacing on each end of rail
Top rail may be secured inside post with a #8 x 3/4"
screw on each end
9. Hang Gate/Install Hardware
For complete details, see gate installation instructions
in hardware box
Position gate between posts
Allow 1" gap for hinge and 3/4" for latch and gate swing
Block up gate to square with fence; rails should be level
Gate hardware must be secured to two sides of the post
10. Solidify Gate Posts
It is critical that gate hinge and latch posts are solid to ensure
proper gate functionality. Two methods are available:
A. Aluminum gate post stiffener
- Slide aluminum gate stiffener inside hinge, latch
or end posts with open end facing routed hole
- Drive a screw through the vinyl into the aluminum
stiffener at the bottom of the post to hold in place
- Insert post into ground
- Fill hole with concrete around outside of post
B. Concrete and rebar*
- Use two pieces of 1/2" rebar in each hinge, latch and
end post
- Rebar should extend from the bottom of the hole to
approximately 12" from the top of the post
- Hold rebar in opposite corners of post with rebar
separator clips
- Fill post with concrete mix to cover rebar and
hardware fasteners
- Tamp post with a rubber mallet to eliminate air pockets
- Leave gate on blocks for 72 hours to allow concrete
to set
11. Install Caps
Install post caps
Caps may be secured with glue, silicone adhesive or
#8 x 3/4" screws, caps and washers
* Caution – In climates that experience freeze-thaw cycles, this installation method could result in post cracking over time. This would not be covered by the warranty.

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