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CertainTeed Bufftech - Privacy Galveston Fence Installation; Galveston Fence: Getting Started; Galveston Fence: Digging Holes; Galveston Fence: Installing First Post

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38
Privacy Fence – Galveston, Galveston with CertaGrain
®
Texture
1. Getting Started
Be sure to call underground (811) prior to digging
Assemble gates (if necessary) and decide where they will
be located
Stake out the fence line
Space and mark post hole locations for gate and sections
(spacer bar/template may be useful)
Start at gate end post and work outward to determine
proper fence height relative to ground
2. Dig Holes
Dig holes 30" deep or to frost line
- Hole size for 5 x 5 posts = approximately 12"
Clean holes and check for straight walls
Bell bottom of holes
3. Install First Post
Insert post in hole
Determine rough height
Fill hole around post with concrete mix (sand, gravel and
cement) approximately 2" or 4" below grade
Tamp concrete in hole to eliminate air pockets
Level and square post
4. Install Bottom Rail
Tape the ends of any rail going into a post that is to be filled
with concrete to prevent concrete seepage
Insert lock ring in each end of rail
Depress lock ring tabs, insert bottom rail in post
Tabs will recoil to hold rail in post
5. Install Second Post
Insert second post in hole
Insert bottom rail in post
Insert block under bottom rail to position at correct fence height
Fill hole around second post with concrete mix
Tamp, level and square fence
Assembly may be continued by installing all bottom rails first
or one section at a time
6. Support and Secure
Level and square fence
To lower a post, place a wood block from corner to corner of
the post and carefully tap with a mallet
Never strike the PVC post without a wood support
7. Picket End Channel
When installing Arbor Blend, Arctic Blend, Brazilian Blend,
Frontier Blend, Natural Clay, Sierra Blend or Weathered Blend,
picket end channels are required
(4 per section)
• Cut end channel to length
Center channel on post between routed holes
Attach channel to post in four locations
8. Install Pickets and Rails
Insert pickets in bottom rail
Insert mid-rail over pickets
Insert lock ring in each end of rail
Depress lock ring tabs, insert mid-rail in post
Insert next row of pickets in mid-rail
Insert top rails over pickets
Insert lock ring in each end of rail
Depress lock ring tabs, insert top rail in post
9. Hang Gate/Install Hardware
Position gate between posts
Allow 1" gap for hinge and 3/4" for latch and gate swing
Block up gate to square with fence; rails should be level
Gate hardware must be secured to two sides of the post
For complete details, see gate installation instructions in hardware box
Galveston gate requires 3 hinges
10. Solidify Gate Posts
It is critical that gate hinge and latch posts are solid to ensure proper
gate functionality. Two methods are available:
A. Aluminum gate post stiffener
- Slide aluminum gate stiffener inside hinge, latch or end posts
- Drive a screw through the vinyl into the aluminum
stiffener at the bottom of the post
- Insert post into the ground
- Fill hole with concrete around outside of post
B. Concrete and rebar*
- Use two pieces of 1/2" rebar in each hinge, latch and end post
- Rebar should extend from the bottom of the hole to
approximately 12" from the top of the post
- Hold rebar in opposite corners of post with rebar separator clips
- Fill post with concrete mix to cover rebar and hardware fasteners
- Tamp post with a rubber mallet to eliminate air pockets
- Leave gate on blocks for 72 hours to allow concrete to set
11. Reinforce Posts (two methods)
A. Aluminum Line Post Insert
- Length of aluminum insert should extend from bottom of posts to
4" below mid-rail
B. Concrete and Rebar*
- Insert two pieces of rebar in all end, line and corner posts. Fill with
concrete mix to cover rebar at a height 1" below mid-rail
- Tamp post with a rubber mallet to eliminate air pockets
NOTE: Corner posts should be reinforced with concrete and rebar.
12. Install Caps
Install post caps
Caps may be secured with glue, silicone adhesive or
#8 x 3/4" screws, caps and washers
* Caution – In climates that experience freeze-thaw cycles, this installation method could result in post cracking over time. This would not be covered by the warranty.
For accents, see page 42

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