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Certikin COH280 - User Manual

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WARNING: If the information in these instructions are not followed exactly, a fire may result
causing property damage, personal injury or death.
- Installation and service must be performed by a qualified installer or service agency.
THIS APPLIANCE MUST BE INSTALLED-
- BY A COMPETENT PERSON
- IN ACCORDANCE WITH THE RULES IN FORCE
- IN ACCORDANCE WITH INSTALLATION & SERVICING INSTRUCTIONS.
- IN OPEN AIR OR IN A ROOM WHICH IS SEPARATED FROM LIVING ROOMS AND
PROVIDED WITH APPROPRIATE VENTILATION DIRECTLY TO THE OUTSIDE
READ THESE INSTRUCTIONS BEFORE INSTALLING AND OPERATING THE APPLIANCE
THIS MANUAL SHOULD BE
MAINTAINED IN LEGIBLE
CONDITION AND KEPT
ADJACENT TO THE HEATER
OR KEPT IN A SAFE PLACE
FOR FUTURE REFERENCE.
Serial No:
Model: COH110 COH180 COH220 COH280
Operating, Installation and
Servicing Instructions for
Oil Fired Pool & Spa Heater
M3491

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Summary

TECHNICAL DATA

STANDARD EQUIPMENT

Lists the standard components included with the burner for installation and operation.

FIRING RATE, (as EN 267)

OVERALL DIMENSIONS

BURNER FIXING

HYDRAULIC SYSTEMS

PRIMING THE PUMP

Instructions and diagrams for priming the oil pump system.

ELECTRICAL WIRING

CONTROL BOX

Explains how to access and work with the burner's control box.

COMBUSTION ADJUSTMENT

1 NOZZLES RECOMMENDED

Lists compatible nozzle types and recommended angles for optimal performance.

2 PUMP PRESSURE

Details factory settings and adjustments for pump pressure for different fuels.

AIR DAMPER ADJUSTMENT

ELECTRODE SETTING

BURNER START-UP CYCLE

ONLY FOR LIGHT OIL ADJUSTMENTS, TO AVOID FLAME - DETACHMENT, AT BURNER IGNITION

1) CORRECT POSITIONING OF THE ELECTRODES

Details the specific placement of electrodes for proper ignition.

2) PUMP - SETTING

Explains how to adjust pump pressure for light oil, especially in cold conditions.

3) COMBUSTION-HEAD SETTING

Guides on adjusting the combustion head position for optimal output.

4) FAN - AIR DAMPER ADJUSTMENT

Describes adjusting the air damper for smoke number and excess air.

SAFETY WARNINGS

BURNER IDENTIFICATION

Information on how to identify the burner and the importance of the identification plate.

BASIC SAFETY RULES

Essential safety precautions for operating and maintaining the appliance.

Spare parts list

TECHNICAL DATA

STANDARD EQUIPMENT

Lists the standard components included with the burner for installation and operation.

FIRING RATE (as EN 267)

OVERALL DIMENSIONS

BOILER FIXING

HYDRAULIC SYSTEMS

PRIMING THE PUMP

Instructions and diagrams for priming the oil pump system.

ELECTRICAL WIRING

CONTROL BOX

Explains how to access and work with the burner's control box.

COMBUSTION ADJUSTMENT

FUEL LIGHT OIL

Table of settings for light oil, including nozzle, pressure, and air adjustments.

FUEL KEROSENE

Table of settings for kerosene, including nozzle, pressure, and air adjustments.

3 COMBUSTION HEAD SETTING

4 AIR DAMPER ADJUSTMENT

ELECTRODE SETTING

BURNER START-UP CYCLE

ONLY FOR LIGHT OIL ADJUSTMENTS, TO AVOID FLAME - DETACHMENT, AT BURNER IGNITION

1) CORRECT POSITIONING OF THE ELECTRODES

Details the specific placement of electrodes for proper ignition.

2) PUMP - SETTING

Explains how to adjust pump pressure for light oil, especially in cold conditions.

3) COMBUSTION-HEAD SETTING

Guides on adjusting the combustion head position for optimal output.

4) FAN - AIR DAMPER ADJUSTMENT

Describes adjusting the air damper for smoke number and excess air.

SAFETY WARNINGS

BURNER IDENTIFICATION

Information on how to identify the burner and the importance of the identification plate.

BASIC SAFETY RULES

Essential safety precautions for operating and maintaining the appliance.

Spare parts list

TECHNICAL DATA

STANDARD EQUIPMENT

Lists the standard components included with the burner for installation and operation.

FIRING RATE

OVERALL DIMENSIONS

MOUNTING THE BURNER

BURNER FIXING

HYDRAULIC SYSTEMS

PRIMING THE PUMP

Instructions and diagrams for priming the oil pump system.

ELECTRICAL WIRING

CONTROL BOX

Explains how to access and work with the burner's control box.

COMBUSTION ADJUSTMENT

FUEL LIGHT OIL

Table of settings for light oil, including nozzle, pressure, and air adjustments.

FUEL KEROSENE

Table of settings for kerosene, including nozzle, pressure, and air adjustments.

2 PUMP PRESSURE

3 COMBUSTION HEAD SETTING

4 AIR DAMPER ADJUSTMENT

ELECTRODE SETTING

BURNER START-UP CYCLE

ONLY FOR LIGHT OIL ADJUSTMENTS, TO AVOID FLAME - DETACHMENT, AT BURNER IGNITION

1) CORRECT POSITIONING OF THE ELECTRODES

Details the specific placement of electrodes for proper ignition.

2) PUMP - SETTING

Explains how to adjust pump pressure for light oil, especially in cold conditions.

3) COMBUSTION-HEAD SETTING

Guides on adjusting the combustion head position for optimal output.

4) FAN - AIR DAMPER ADJUSTMENT

Describes adjusting the air damper for smoke number and excess air.

SAFETY WARNINGS

BURNER IDENTIFICATION

Information on how to identify the burner and the importance of the identification plate.

BASIC SAFETY RULES

Essential safety precautions for operating and maintaining the appliance.

SECTION 1 - USER INSTRUCTIONS

1:1 Safety Notes

Crucial safety advice and operational guidelines for the heater.

1:2 Air Supply to Heater - Conventional Flue

Requirements for air supply for conventional flue installations.

1:3 Connections

Electrical and oil supply connection requirements.

1:4 Installation & Commissioning

Importance of professional installation and commissioning by OFTEC engineers.

1:5 Quick Start

Basic steps to start the heater operation.

1:6 Summary of Controls

Overview of the heater's control panel and indicators.

1:7 Re-Pressurising

Procedure for re-pressurising the heating system.

1:8 Running the Pool Pump

How to operate the pool pump using the heater's controls.

1:9 Switching the Heater Off - temporarily

Instructions for temporarily stopping the heater.

1:10 Switching off for the Winter

Guidance on safely shutting down the heater for the winter season.

1:11 Oil delivery

Advice on oil delivery to prevent contamination.

1:12 Maintenance

General guidance on cleaning and routine maintenance.

1:13 Trouble Shooting - Failure to Start

Steps to diagnose and resolve issues when the burner fails to start.

1:14 Servicing

Importance of professional servicing by qualified engineers.

1:15 Water Quality

Maintaining proper water pH and chlorine levels for the system.

SECTION 2-GENERAL INFORMATION

2:1 Introduction

Overview of the manual's content covering operation, installation, commissioning, and maintenance.

2:2 Patents

Mentions a pending patent application for the internal baffling system.

2:3 Flue Options

Describes available flue system choices and their characteristics.

2:4 Commissioning

Emphasizes the necessity of professional commissioning by an OFTEC engineer.

2:5 Safety

Crucial safety instructions regarding modifications and electrical supply.

SECTION 3-TECHNICAL DATA

3:1 Liquid Fuels

Details the types of liquid fuels (Kerosine, Gas Oil) the heaters can use.

3:2 Heater Technical Details

Provides key technical specifications like working pressure, temperature limits, and draught requirements.

3:3 Burner Details

Identifies the specific burner models used and mentions manual air adjustment.

3:4 Electrics

Specifies the electrical supply requirements and wiring regulations.

3:5 Dimensions

Lists the physical dimensions and service clearances for different models.

3:6 Commissioning Data

Provides data for commissioning, including nozzle, pressure, and firing rates for different models.

SECTION 4 - INSTALLATION

4:1 Standards and Regulations

Lists applicable standards, regulations, and building codes for installation.

4:2 Heater Controls

Describes the features and functions of the heater's control system.

4:3 Installation Wiring

Details the electrical connections required for the burner.

4:4 If combined with heating

Explains how to integrate the heater with a separate heating system.

4:5 Siting & Positioning

Guidelines for choosing a suitable location for the heater, considering noise and access.

4:6 The Hearth

Requirements for the installation hearth, including material and loading.

4:7 Oil Storage

Considerations for oil tank placement and capacity.

4:8 Oil Supply

Details on oil connection points, line requirements, and filter installation.

4:9 Oil Burner

Refers to the manufacturer's technical leaflet for burner details.

4:10 Sensor positions

Location of temperature sensors and limit stat on the heater.

4:11 Wiring Diagrams

Provides schematic diagrams of the electrical wiring.

SECTION 5 - FLUES

5:1 Conventional Flues

Requirements and installation guidelines for conventional flue systems.

5:2 AIR SUPPLY

Essential air supply requirements for combustion and ventilation.

5:2.1 OPENING SIZES

Specifies required opening sizes for combustion and ventilation air.

5:3 BALANCED FLUE HEATERS

Information on balanced flue kits and their installation benefits.

5:4 BALANCED FLUE TERMINALS

Guidelines for positioning balanced flue terminals to avoid nuisance.

5:5 TERMINAL GUARDS

When terminal guards are necessary for safety.

5:6 POSITIONING THE HEATER

Considerations for heater placement, especially regarding noise.

SECTION 6 - BALANCED FLUE INSTALLATION

6:1 GENERAL INFORMATION

General information and requirements for balanced flue installations.

6:2 HORIZONTAL BALANCED FLUE INSTALLATION

Step-by-step instructions for installing horizontal balanced flues.

6:2.1 Model 110, 180 and 220 Only

Specific instructions for horizontal flue installation on certain models.

6:2.4 Model 280 Only

Specific instructions for horizontal flue installation on the Model 280.

6:3 VERTICAL BALANCED FLUE

Instructions for installing vertical balanced flues, including extensions.

6:4 Outdoor Flue Kits

Instructions for installing outdoor flue kits to convert heaters.

SECTION 7 - COMMISSIONING

7:1 GENERAL INFORMATION

Emphasizes the importance of commissioning by a qualified OFTEC engineer.

7:2 FILLING THE HEATER

Procedures for filling the heater with water and inhibitor.

7:3 SETTING UP THE CONTROLS

Guide to configuring heater settings like display units and priority.

7:4 PRESSURE SWITCH

Explains the function of the pressure switch and how to adjust it.

7:5 RESPONSIBILIT Y

Outlines the installer's responsibility for proper commissioning.

7:6 REPORTING

Recommendation to use report sheets and checklists for commissioning.

7:7 RECOMMENDED COMMISSIONING CHECK LIST - SHEET 1 OF 2

A comprehensive checklist for verifying installation and commissioning steps.

OIL TANK

Checklist items related to the oil tank's condition and fittings.

HEIGHT OF TANK

Checks regarding the oil tank's position relative to the pump.

OIL SUPPLY LINE

Checks for the oil supply line, including material, joints, and filter.

TWO PIPE OIL SYSTEMS

Checklist items specific to two-pipe oil systems.

HEATER

Checklist items for the heater itself, including sensors, baffles, and flueway.

7:8 COMMISSIONING TESTS

Steps to perform during the final commissioning tests.

SECTION 8 - MAINTENANCE

8:1 MAINTENANCE

Overview of maintenance frequency based on fuel type and general inspection guidance.

8:2 AIR SHUTTER ADJUSTMENT

Details on adjusting the burner's air shutter for optimal combustion.

8:3 BAFFLE ARRANGEMENT

Shows the baffle arrangement for different models.

SECTION 9 - SPARES & ACCESSORIES

9:1 SPARE PARTS

A comprehensive list of spare parts with item numbers and codes for different models.

9:2 ACCESSORIES

Lists available accessories like flue kits and terminal guards for different models.

9:3 BURNER PARTS

Exploded view and part list for the burner of different models.

SECTION 10 - FAULT FINDING

10:1 GENERAL

Basic checks to perform when the heater fails to start.

10:2 CONTROL FAULT DIAGNOSIS

How the control board diagnoses and displays faults.

10:3 FAULT FINDING CHART

A table listing common troubles, possible causes, and recommended actions.

3: TECHNICAL DATA

3:1 LIQUID FUELS

Details the types of liquid fuels (Kerosine, Gas Oil) the heaters can use.

3:2 HEATER TECHNICAL DETAILS

Provides key technical specifications like working pressure, temperature limits, and draught requirements.

3:3 BURNER DETAILS

Identifies the specific burner models used and mentions manual air adjustment.

3:4 ELECTRICS

Specifies the electrical supply requirements and wiring regulations.

3:5 DIMENSIONS

Lists the physical dimensions and service clearances for different models.

3:6 COMMISSIONING DATA

Provides data for commissioning, including nozzle, pressure, and firing rates for different models.

3:6.2 Class D, Gas Oil

4: INSTALLATION

4:1 STANDARDS & REGULATIONS

Lists applicable standards, regulations, and building codes for installation.

4:2 HEATER CONTROL

Describes the features and functions of the heater's control system.

4:3 INSTALLATION WIRING

4:4 IF COMBINED WITH A HEATING SYSTEM

4:5 SITING & POSITIONING

4:6 THE HEARTH

4:7 OIL STORAGE

4:7.1 Oil Tank

4:8 OIL SUPPLY

4:8.1 Oil Filter

Importance and correct fitting of the oil filter for reliable operation.

4:8.2 Fire Check Valve (Not Supplied)

Requirement for fitting a fire valve in the suction line.

4:8.3 Single Pipe System Fig. 4:8 b

Explanation and diagram of a single-pipe oil supply system.

4:8.4 Two Pipe System Fig. 4:8 d

Explanation and diagram of a two-pipe oil supply system.

4:8.5 Deaerator Oil Pipe System Fig. 4:8 f

Description of using an oil deaerator for improved oil supply.

4:7.6 Water Separator Oil Filter

4:7.7 Flexible Oil Pipes

4:8 OIL BURNER

4:8.1 Burner Pump for Two Pipe System

Instructions for fitting the bypass screw for two-pipe systems.

4:8.2 Burner Pump for Single Pipe System

4:9 SENSOR POSITIONS

4:10 WIRING DIAGRAM

5: FLUES

5:1 CONVENTIONAL FLUE

Requirements and installation guidelines for conventional flue systems.

5:2 AIR SUPPLY

Essential air supply requirements for combustion and ventilation.

5:2.1 OPENING SIZES

Specifies required opening sizes for combustion and ventilation air.

5:3 BALANCED FLUE HEATERS

Information on balanced flue kits and their installation benefits.

5:4 BALANCED FLUE TERMINALS

Guidelines for positioning balanced flue terminals to avoid nuisance.

5:5 TERMINAL GUARDS

When terminal guards are necessary for safety.

5:6 POSITIONING THE HEATER

Considerations for heater placement, especially regarding noise.

6: BALANCED FLUE INSTALLATION

6:1 GENERAL INFORMATION

General information and requirements for balanced flue installations.

6:2 HORIZONTAL BALANCED FLUE INSTALLATION

Step-by-step instructions for installing horizontal balanced flues.

6:2.1 Model 110, 180 and 220 Only

Specific instructions for horizontal flue installation on certain models.

6:2.4 Model 280 Only

Specific instructions for horizontal flue installation on the Model 280.

6:3 VERTICAL BALANCED FLUE

Instructions for installing vertical balanced flues, including extensions.

6:4 Outdoor Flue Kits

Instructions for installing outdoor flue kits to convert heaters.

SECTION 7 - COMMISSIONING

7:1 GENERAL INFORMATION

Emphasizes the importance of commissioning by a qualified OFTEC engineer.

7:2 FILLING THE HEATER

Procedures for filling the heater with water and inhibitor.

7:3 SETTING UP THE CONTROLS

Guide to configuring heater settings like display units and priority.

7:4 PRESSURE SWITCH

Explains the function of the pressure switch and how to adjust it.

7:5 RESPONSIBILIT Y

Outlines the installer's responsibility for proper commissioning.

7:6 REPORTING

Recommendation to use report sheets and checklists for commissioning.

7:7 RECOMMENDED COMMISSIONING CHECK LIST - SHEET 1 OF 2

A comprehensive checklist for verifying installation and commissioning steps.

OIL TANK

Checklist items related to the oil tank's condition and fittings.

HEIGHT OF TANK

Checks regarding the oil tank's position relative to the pump.

OIL SUPPLY LINE

Checks for the oil supply line, including material, joints, and filter.

TWO PIPE OIL SYSTEMS

Checklist items specific to two-pipe oil systems.

HEATER

Checklist items for the heater itself, including sensors, baffles, and flueway.

7:8 COMMISSIONING TESTS

Steps to perform during the final commissioning tests.

SECTION 8 - MAINTENANCE

8:1 GENERAL INFORMATION

Overview of maintenance frequency based on fuel type and general inspection guidance.

8:1.1 Inspection

Guidance on inspecting the heater for signs of operation issues.

8:1.2 Winterisation

Procedures for protecting the heater against freezing during winter.

8:1:3 Maintenance Procedure

Steps for performing maintenance, starting with electrical supply isolation.

FILTERS

BURNER

HEATER

COMBUSTION TESTS

FINAL CHECKS

8:2 AIR SHUTTER ADJUSTMENT

8:3 BAFFLE ARRANGEMENT

9: SPARE PARTS

9:1 PARTS

A comprehensive list of spare parts with item numbers and codes for different models.

9:2 ACCESSORIES

9:3 BURNER PARTS

10: FAULT FINDING

10:1 GENERAL

Basic checks to perform when the heater fails to start.

10:2 CONTROL FAULT DIAGNOSIS

How the control board diagnoses and displays faults.

10:3 FAULT FINDING CHART

Certikin COH280 Specifications

General IconGeneral
ModelCOH280
CategorySwimming Pool Heater
Frequency50 Hz
Operating Pressure3 Bar
Safety thermal cut outYes
Maximum Flow Rate12 m³/h
Minimum Flow Rate2 m³/h
Protection RatingIPX5
Inlet/Outlet2 inch

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