CFMoto CF500 - 3. Checks & Adjustment; Periodic Maintenance and Valve Clearance

3. Checks & Adjustment
Overhaul Info……………………………..3-1
Inspection & Maintenance………………3-2
Steering Stem, Brake System…………..3-5
Wheels…………………………………….3-7
Suspension System…………………..3-9
Gear Shifting, Fuel Device…………...3-10
Cooling System..………………………3-12
Lighting System...……………………...3-14
Overhaul info
Operation Cautions
Note
z DO NOT keep the engine running for long time in a poorly ventilated or enclosed place
because of the harmful components like CO, etc, in the exhaust gas.
z The muffler and engine are still very hot when the engine is just stopped. Careless contact
may cause serious burn. Be sure to wear fatigue dress with long sleeves and gloves if the
work has to be done after the engine is just stopped.
z Gasoline is highly flammable, smoking is strictly forbidden in the work place. Keep alert on
the electrical sparks. Besides, vaporized gasoline is highly explosive, so work should be
done in a well-ventilated place.
z Be careful that your hands or clothes not get nipped by the turning or movable parts of the
driving system.
Note
The vehicle should be parked on hard and level ground。
Periodic Maintenance Table
The table below lists the recommended intervals for all the required periodic maintenance work
necessary to keep the vehicle at its best performance and economy. Maintenance intervals are
expressed in terms of kilometer, miles and hours, whichever occurs first.
Note: More frequent maintenance may be required on vehicles that are used in severe
conditions.
Km Initial 200 Every 1000 Every 2000
Miles Initial 100 Every 600 Every 1200
Interval
Item
Hours Initial 20 Every 40 Every 80
Remark
Valve Clearance
I -- I
IN: 0.05~0.10
EX:0.17~0.22
Idle Speed I I I 1300±100r/Min
-- -- I Spark Plug
Replace every 6000Km
No carbon deposit
Gap: 0.8~0.9mm
Air Filter -- C C Replace every 2000Km
Fuel Hose, Carburetor -- -- I Replace every 4 years
Clutch -- -- I
Drive Belt -- I R
Oil Filter R -- R
Coolant Level I I I
Water Hose & Pipes I I I
Coolant Replace every 2 years
I=Inpection and adjust, or replace if necessary
R=Replace
C=Clean 3-1