5. Removal and Installation of Engine, Drive Train and Gearshift Unit
Overhaul Info…..……………………………..5-1
Engine Removal and Installation…………...5-2
Removal and Installation of Front and Rear
Axle……………………………………………….5-5
Removal and Installation of Gearshift Unit……5-7
Overhaul info
Operation cautions
◆Securely support the ATV with bracket when removing or installing engine.
Take care not to damage frame, engine body, bolts and cables.
◆Wrap the frame to avoid any possible damage when removing or installing the engine.
◆Following operation doesn’t require removal of engine from the vehicle:
—Oil pump
—Carburetor, air filter
—Cylinder head cover, cylinder head, cylinder body, camshaft
—CVT system, CVT cover
—Gearbox
—Right side cover, AC magneto, water pump
—Piston, piston ring, piston pin
◆Following operation require removal of engine from vehicle:
—Crankshaft
Tightening torque:
Engine front upper mounting bolt: 35N～45N·m
Engine front rear mounting bolt: 40～50N·m
Bolt, engine front rear mounting bracket 35～45N·m
Bolt, engine front upper mounting bracket 35～45N·m
5-1
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