15. Engine Removal, Inspection & Installation
Δ Engine Removal/Installation Orders and the Relative Page Numbers
Item Description Disassembly Inspection /
Maintenance
Assembly Remarks
Water Hose/Pipe 15-2 15-11 15-69
Left Side Cover 15-2 — 15-69
Engine
Periphery
Recoil Starter 15-2 15-49 15-68
Spark Plug 15-2 15-4 15-68
Cylinder Head Cover 15-3 15-14 15-66
Tensioner 15-3 15-24 15-67
Camshaft 15-3 15-21 15-65
Cylinder Head/Tensioner Plate 15-4 15-15/15-23 15-64
Cylinder/Timing Chain Guide 15-4 15-24/15-23 15-64
Engine
Front
Side
Piston 15-5 15-25 15-62
Starting Motor 15-5 15-3 15-62
Oil Filter 15-6 15-9 15-62
Sector Gear 15-6 — 15-62
Water Pump 15-7 15-7 15-61
Sheave Drum 15-7 15-48 15-60
Left Crankcase Cover/ Magneto Stator 15-7 15-48 15-60
Magneto Rotor 15-7 15-47 15-60
Starting Driven Gear 15-8 15-47 15-59
Starting Dual Gear/Idle Gear 15-8 15-48 15-59
Engine
Left Side
Oil Pump Sprocket and Chain 15-8 — 15-59
CVT Cover 15-9 15-51 15-58
Drive Belt 15-9 15-36 15-57
Primary Sheave/Secondary Sheave 15-9 15-30 15-57
CVT Housing/Clutch Outer Face 15-10 15-51 15-57
Clutch 15-10 15-28 15-56
Engine
Right
Side
Timing Chain 15-10 15-23 15-56
Gear Position Bolt 15-11 — 15-56
Right Crankcase 15-11 15-52 15-56
Front Output Shaft Components 15-11 15-43 15-55
Driven Bevel Gear Components 15-11 15-43 15-55
Shift Cam 15-12 15-40 15-55
Guide Bar, Fork 15-12 15-39 15-55
Drive Bevel Gear Components 15-12 15-42 15-55
Main Transmission Shaft 15-12 15-38 15-54
Transmission Counter Shaft 15-12 15-38 15-54
Balancer Shaft 15-12 15-46 15-54
Crankshaft 15-13 15-27 15-54
Oil Pump, Pressure-limiting Valve 15-13 15-41 15-53
Engine
Center
Left Crankcase 15-52
Notes: Arrowhead direction is for engine removal orders. Reverse the direction for assembly and installation
15-1