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CFMoto CF500 - 1. Overhaul Information; Safety and Disassembly Cautions

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1. Overhaul Information
Cautions…………………………………… 1-1 Tightening Torque……………….1-10
VIN Number & Engine Number………….…..1-4 Lubricant, Sealing Agent………..1-11
Main Data Table…………………..……… ..1-5 Cable Routing…………………...1-12
Overhaul Data Table………………………..…1-6
Cautions
Safety Cautions
1. Hazardous components in exhaust. Do not run the engine in a enclosed or poorly ventilated
place for long time.
2. Do not touch the engine or muffler with bare hands after the engine has just stopped to avoid
scalding. Wear long-sleeve work clothes and gloves for operation.
3. Battery liquid (dilute sulfuric acid) is highly caustic and may cause burns to skin and eyes.
Flush with water if splashed to skin and get immediate medical attention. Flush with water if
splashed to clothes to avoid burns. Keep battery and liquid away from reach of children
4. Coolant is poisonous. Do not drink or splash to skin, eyes or clothes. Flush with plenty of soap
water if splashed to skin. If splashed into eyes, flush with water and consult the doctor. If
drinking the coolant, induce vomit and consult the doctor. Keep coolant away from reach of
children.
5. Wear proper work clothes, cap and boots. If necessary, were dust-glass, gloves and mask.
6. Gasoline is highly flammable. No smoking or fire. Also keep against sparks. Vaporized
gasoline is also explosive. Operate in a well-ventilated place.
7. When charged, Battery may generate hydrogen which is explosive. Charge the battery in a
well-ventilated place.
8. Be careful not to get clamped by the turning parts like wheels and clutch.
9. When more than two people are operating, keep reminding each other for safety
purpose.
Cautions for Disassembling and Assembling
1. Use genuine CFMOTO parts, lubricants and grease
2. Clean the mud, dust before overhauling
3. Store the disassembled parts separately in order for correct assemble.
4. Replace the disassembled washers, o-rings, piston pin retainer, cotter pin with new ones.
5. Elastic retainers might get distorted after disassembled. Do not use the loosened retainers.
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