8. Battery, Charging System
Overhaul information
Note
Usually no hydrogen will be generated during charging except when overcharged. Keep
away from fires when charging.
Electrolyte is highly corrosive, splash to clothes, skin or eyes will cause burn or loss of sight.
Wash with plenty of water if splashed. In case of splash into eyes, wash with plenty of water
and consult the doctor. The electrolyte on the clothes may contact the skin as well, it will
cause damage to the clothes if stained for a long time. Change a clothes and wash away the
electrolyte.
Note
Spark arc may be generated when removing or joining the electrical parts with switch on and
will damage the electrical parts such as rectifier. Operation should be done with ignition
switch OFF.
Remove battery from vehicle for charging and do not open the electrolyte cover.
Note
Replace if the battery service life expired.
¾ Keep the ignition switch OFF when removing electrical parts.
¾ Disconnect the negative connection of battery if it is stored on the vehicle
¾ Fast charging is not recommended as it may reduce the battery life.
¾ If battery is repeatedly charged and discharged fully (fully-charged and fully-discharged), it
may cause damage to the battery or shorten the service life or lower the capacity of battery.
In addition, the capacity of battery will also lower in 2~3 years even under normal use. So the
battery should also be replaced.
¾ If the open voltage is less than 12.4V, charge the battery normally to raise the open voltage
up to 12.4V.
¾ Refer to troubleshooting table (→8-3) for inspection of charging system
¾ Refer to Engine Maintenance for removal and installation of AC magneto
¾ Inspection of battery should be done following the owner’s manual of battery tester.
8-2
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