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Char-Broil 463230512 User Manual

Char-Broil 463230512
32 pages
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PRODUCT GUIDE
MODEL 463230512
C-69G5CB
IMPORTANT: Fill out the product record information below.
Serial Number
Seeratinglabelongrillforserialnumber.
Date Purchased
Forsupportandto registeryour
grill,pleasevisit usat
www.charbroil.com
Ifyou havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
©2011 Char-Broil, LLC Columbus,GA 31902 Printedin China Assemblyinstructions©2011 09/28/11 QG651-001-120801
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Char-Broil 463230512 Specifications

General IconGeneral
BrandChar-Broil
Model463230512
CategoryGrill
LanguageEnglish

Summary

Safety Symbol Definitions and Guidelines

DANGER Hazard Identification

Defines the DANGER symbol indicating imminent hazards.

WARNING Hazard Identification

Defines the WARNING symbol indicating potential hazards.

CAUTION Hazard Identification

Defines the CAUTION symbol indicating minor to moderate hazards.

Installer and Consumer Manual Retention

Instructions for installers and consumers regarding manual retention.

Important Safety Warnings and Cautions

California Proposition 65 Warning

Alerts about chemicals in product known to cause cancer or birth defects.

Installation, Repair, and Shelf Weight Cautions

Safety rules for installation, repairs, and shelf weight limits.

Grill Operation: Getting Started and Temperature

First-Time Use and Material Guidelines

Instructions for initial operation, lava rock, and briquette usage.

Temperature Gauge and Regulator Reset

Understanding temperature readings and resetting the gas regulator.

Pre-Heating Your Grill for Performance

Importance and duration of pre-heating the grill.

Grilling Techniques and Food Safety

Direct, Indirect, and Rotisserie Cooking

Describes different grilling techniques for various foods.

Essential Food Safety Practices

Covers cleaning, separating, cooking, and chilling for food safety.

Grilling Tips and Technical Guidance

Internal Meat Temperatures and Flavor Additives

Meat temperatures, using sauces, marinades, rubs, and wood chips.

Skewer Usage and Utensil Recommendations

Tips for using skewers and appropriate grilling utensils.

Grill Cleaning, Storage, and Critter Prevention

Routine Grill Cleaning Procedures

Steps for regular cleaning to maintain grill performance.

Cleaning Different Grill Surfaces

Methods for cleaning various grill surfaces effectively.

Grill Storage and Venturi Tube Maintenance

Instructions for storing the grill and checking for venturi tube blockages.

LP Gas Cylinder Safety and Handling

LP Cylinder Storage and Associated Dangers

Critical safety warnings regarding LP cylinder storage and potential hazards.

LP Cylinder Requirements and Valve Types

Specifications for LP cylinders and identifying the OPD safety feature.

LP Gas Properties and Cylinder Filling

Information on LP gas characteristics and proper cylinder filling procedures.

LP Cylinder Connection and Leak Testing

LP Cylinder Exchange and Leak Testing Procedures

Using exchange services and performing leak tests on LP cylinders.

Connecting the Regulator to the LP Cylinder

Instructions for securely connecting the regulator to the LP cylinder.

Leak Testing and Gas System Safety

Testing Valves, Hose, and Regulator Connections

Procedure for leak testing the entire gas system.

Warnings on Tool Misuse and Outdoor Installation

Dangers of tool use in valves and restrictions on outdoor installation.

Comprehensive Grill Safety Precautions

General Safe Grill Operation and Clearances

Rules for safe operation, placement, and clearance from surroundings.

Apartment Dweller and Lighting Safety

Specific advice for apartment use and safe lighting practices.

Grease Fire Prevention and Response

How to prevent and handle grease fires safely.

Grill Ignition Procedures and Safety

Main Burner Electronic and Match Lighting

Detailed steps for igniting main burners using electronic or match methods.

Sear and Sideburner Ignition Methods

Procedures for igniting sear and side burners.

Ignition Safety Warnings and Cautions

Important safety advice and cautions during the ignition process.

Grill Operation Checks and Detailed Cleaning

Burner Flame Check and Grill Shutdown

Checking burner flames and proper procedures for turning off the grill.

Ignitor, Valve, and Hose System Inspections

Inspecting ignitor, valves, and hoses for proper function.

Detailed Cleaning of Grill Surfaces

Methods for effectively cleaning various grill surfaces.

Burner Tube Maintenance and Spider Alerts

Clearing Burner Tube Blockages

Addressing spider webs or insect nests obstructing burner tubes.

Burner Assembly Cleaning and Reassembly

Steps for removing, cleaning, and reattaching burner components.

Grill Storage Preparation After Maintenance

Guidance on preparing the grill for storage after maintenance.

Limited Warranty Information and Service

Warranty Coverage, Exclusions, and Duration

Details on what is covered, for how long, and what is excluded.

Implied Warranties and Obtaining Service

Information on implied warranties and the process for warranty claims.

Grill Assembly: Cart Construction

Attaching Bottom Shelf and Side Panels

Securing the bottom shelf to the side panels using screws and nuts.

Installing Lower Back Panel and Magnet Assembly

Attaching the lower back panel and magnet assembly to the cart.

Grill Assembly: Cart Frame Components

Installing Tank Exclusion Wire

Connecting the tank exclusion wire to the cart structure.

Attaching the Front Door Brace

Securing the front door brace to the cart frame.

Grill Assembly: Cart Base and Casters

Installing and Securing Grill Casters

Steps for attaching and locking the grill casters.

Attaching the Weight Block to the Shelf

Securing the weight block to the bottom shelf.

Grill Assembly: Mounting the Grill Head

Positioning and Securing the Grill Head

Instructions for safely lifting and attaching the grill head to the cart.

Grill Assembly: Side Components

Attaching Towel Bar and Right Side Shelf

Installing the towel bar and right side shelf.

Securing Side Shelves to Firebox

Fastening the side shelves to the firebox structure.

Grill Assembly: Sideburner Shelf and Fascia

Installing the Sideburner Shelf

Attaching the shelf that supports the sideburner.

Attaching Front Fascia Panels

Securing the fascia panels to the front of the grill.

Grill Assembly: Sideburner Installation

Attaching Sideburner Components

Installing the sideburner bezel, valve, and ignitor wire.

Installing Sideburner Grate and Control Knob

Placing the sideburner grate and attaching the control knob.

Grill Assembly: Doors and Handles

Attaching Grill Door Handles

Securing the handles to the grill doors.

Installing the Grill Doors

Hanging the grill doors onto the cart frame.

Grill Assembly: Internal Grates and Battery

Installing Heat Tents Over Burners

Positioning heat tents to distribute heat evenly.

Placing Grates, Warming Rack, and Ignitor Battery

Installing cooking grates, warming rack, and ignitor battery.

Grill Assembly: Grease Management and LP Tank

Installing Heat Shield and Grease Tray

Attaching the heat shield and placing the grease tray.

Securing the LP Gas Tank

Placing and securing the LP gas tank in the cart.

Troubleshooting Gas Leaks and Burner Ignition

Gas Leak Emergencies and Prevention

Responding to gas leaks and their potential causes.

Burner Ignition Failure and Gas Flow Issues

Diagnosing why burners won't light or have low flame.

Troubleshooting Flame Control and Ignition Systems

Flame Blowout, Flare-ups, and Grease Fires

Addressing issues with flames blowing out, flare-ups, and grease fires.

Electronic Ignition and AUTO-CLEAN™ Issues

Troubleshooting electronic ignition and timer problems.

Detailed Electronic Ignition Troubleshooting

No Sparks or Ignition Noise Diagnosis

Troubleshooting when no sparks or noise are heard from the ignitor.

Weak Sparks or Arcing Issues Diagnosis

Diagnosing weak sparks, arcing, or misdirected sparks.

Product Registration and Warranty Information

Online Product Registration Process

Instructions for registering the product online via the Char-Broil website.

Mail-in Registration Card and Receipt Submission

Details for completing and submitting the physical registration card.

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