Char-Broil 463250511 User Manual

Char-Broil 463250511

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IMPORTANT: Refe r to the

instructions inside when

converting this grill to

Natural Gas.

Assembly instructions © 2010

PRODUCT GUIDE

MODEL 463250511

© 2010 Char-Broil, LLC Columbus, GA 31902

Printed in China

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your

grill, please visit us at

www.charbroil.com

Estimated assembly time: 30 minutes

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

08/24/10 • G517-001-050801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

® ®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

Table of Contents

Questions and Answers:

E
Emily CardenasAug 17, 2025
Why is gas flow suddenly low on my Char-Broil 463250511?
- J
  James GillAug 17, 2025
  A sudden drop in gas flow or low flame on your Char-Broil Grill could be due to several reasons. First, check if your LP cylinder is out of gas. If not, the excess flow valve might have tripped; turn off the knobs, wait 30 seconds, and then light the grill. If the flames are still low, turn off the knobs and the LP cylinder valve, disconnect the regulator, reconnect it, perform a leak test, turn on the LP cylinder valve, wait 30 seconds, and then light the grill. Lastly, a vapor lock at the coupling nut/LP cylinder connection could be the cause; turn off the knobs and LP cylinder valve, disconnect the coupling nut from the cylinder, reconnect it, and try again.
J
Judy KaufmanAug 20, 2025
What to do if flames blow out on Char-Broil Grill?
- T
  Travis HughesAug 20, 2025
  If the flames on your Char-Broil Grill blow out, it could be due to high or gusting winds. Turn the front of the grill to face the wind or increase the flame height. Another reason might be low LP gas, so refill the LP cylinder. It's also possible the excess flow valve tripped; in this case, refer to the "Sudden drop in gas flow" solution.
K
Keith DodsonAug 22, 2025
Why no sparks when pressing Electronic Ignition Button on Char-Broil 463250511 Grill?
- C
  Cynthia RileyAug 23, 2025
  If no sparks appear at any electrodes and no noise is heard from the spark module on your Char-Broil Grill, first check the battery orientation. If that's not the issue, replace the battery with a new alkaline battery. Also, ensure the button assembly is installed properly by unscrewing the button cap assembly and reinstalling it, making sure the threads are aligned and engaged fully. Finally, the spark module may be faulty, so consider replacing the spark module assembly.
M
Misty HollandAug 26, 2025
Why are sparks weak on my Char-Broil 463250511?
- A
  andrew17Aug 26, 2025
  If sparks are present but not at all electrodes or not at full strength on your Char-Broil Grill, start by removing and reconnecting all output connections at the module and electrodes. If possible, observe the grill in a dark location to check for arcing between output wires and the grill frame. A weak battery could also be the cause, so replace it with a new alkaline battery. Ensure electrodes are dry by using a paper towel to remove moisture. Finally, check for cracked or broken electrodes and replace them if necessary.
A
Alex GillAug 28, 2025
Why won't one burner light from the others on my Char-Broil 463250511?
- P
  Parker MyersAug 28, 2025
  If one burner doesn't light from the other burners on your Char-Broil Grill, it could be due to grease buildup or food particles in the end(s) of the carryover tube(s). Clean the carry-over tube(s) with a wire brush to resolve this issue.
C
Carlos KaufmanAug 31, 2025
How to stop flare ups on Char-Broil 463250511?
- J
  Judy WadeAug 31, 2025
  Flare-ups on your Char-Broil Grill can occur due to grease buildup. To resolve this, clean the burners and the inside of the grill/firebox. Another cause might be excessive fat in the meat, so trim the fat before grilling. Also, excessive cooking temperature can cause flare-ups, so adjust the temperature accordingly by lowering it.
K
Karina CallahanSep 2, 2025
What causes flashback in Char-Broil 463250511 burner tubes?
- M
  Michael Payne MDSep 3, 2025
  If you experience flashback (fire in burner tubes) on your Char-Broil Grill, turn the knobs to OFF. The burner and/or burner tubes are likely blocked, so clean them. Refer to the burner cleaning section of the Use and Care guide for detailed instructions.
S
shannonbobbySep 5, 2025
How to stop persistent grease fire in Char-Broil Grill?
- R
  Ronald JenningsSep 5, 2025
  If you have a persistent grease fire in your Char-Broil Grill, turn the knobs to the OFF position and turn off the gas at the LP cylinder. Leave the lid in position and let the fire burn out. After the grill cools, remove and clean all parts.
A
Amanda WelchSep 8, 2025
Why can't I fill my Char-Broil Grill LP cylinder?
- V
  victoriapierceSep 8, 2025
  If you are unable to fill your LP cylinder for your Char-Broil Grill, it might be because some dealers have older fill nozzles with worn threads. These worn nozzles may not have enough “bite” to engage the valve. Try a second LP dealer.
S
Stacy LongSep 12, 2025
What to do if Char-Broil 463250511 Grill timer doesn't work?
- V
  Vanessa GonzalezSep 12, 2025
  If the timer on your Char-Broil Grill does not work and the green light does not flash, it could be due to a dead battery, so replace the batteries. Another possibility is that the batteries are installed incorrectly, so install them correctly. Also, make sure that the knob position started the Clean Cycle by pushing the knob in to start the clean cycle. The green LED should begin to flash.

Char-Broil 463250511 Specifications

General

Brand	Char-Broil
Model	463250511
Category	Grill
Language	English

Summary

Use and Care

LP Cylinder Safety and Handling

Covers safe handling, storage, filling, and leak testing of LP cylinders.

Grill Lighting Procedures

Details methods for lighting main and side burners using ignitors or matches.

Grill Cleaning and Maintenance

Provides instructions for cleaning grill parts and performing checks.

Limited Warranty

Parts Information

Parts List

Lists all components with their corresponding keys and quantities.

Parts Diagram

Visually illustrates the location and identification of grill components.

Assembly Instructions

Caster and Panel Installation

Guides on attaching casters and side panels to the bottom shelf.

Grill Head and Brace Installation

Covers positioning the grill head and installing the front brace.

Shelf and Control Installation

Details attaching side shelves and sideburner components.

Gas Conversion Procedures

Main Burner Conversion

Steps for converting main burners from LP to natural gas.

Sideburner Conversion

Steps for converting the sideburner from LP to natural gas.

Natural Gas Hose Connection

Guides on connecting the grill to a natural gas supply.

Emergencies and Troubleshooting

Emergency Response

Outlines immediate actions for gas leaks and fires.

Burner Ignition Troubleshooting

Addresses issues with burners not lighting via ignitor or match.

Gas Flow and Flame Issues

Covers problems like low flame, blowouts, flare-ups, and grease fires.

Electronic Ignition Troubleshooting

Details troubleshooting steps for electronic ignition system failures.

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