Char-Broil American Gourmet 800 Series User Manual

Product Guide
Model 11301714
Estimated Assembly Time: 1 Hour
Tools needed for assembly:
Two adjustable wrenches
Phillips Screwdriver
FOR OUTDOOR USE ONLY
CAUTION:
Read and follow all safety statements, assembly instructions,
and use and care directions before attempting to assemble
and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal inside
homes, vehicles, or tents.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
1-800-241-7548
42804851 - 01/04/11
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
American Gourmet
800 Series
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American
Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill
Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio
Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West
Tradition®; and the following marks:
® ®
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™;
Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2
Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™;
Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And
Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared
Grills.
TM REVISION 08

Char-Broil American Gourmet 800 Series Specifications

General

Brand	Char-Broil
Model	American Gourmet 800 Series
Category	Grill
Language	English

Summary

Safety and Important Information

Carbon Monoxide Hazard Warning

Crucial warning about deadly gas from charcoal use indoors.

General Safety and Handling

Instructions for safe assembly, use, and care, noting sharp edges.

Heavy Unit Assembly Requirement

Advises that the unit is heavy and requires a second person for assembly.

Safety Symbols and Fire Warnings

Understanding Safety Symbols

Explains DANGER, WARNING, and CAUTION symbols and their meanings.

Charcoal Fire Safety Precautions

Essential warnings for safe charcoal lighting and use.

California Proposition 65 Disclosure

Notice regarding chemicals in products known to cause harm.

Grill Preparation and Maintenance

Curing the Grill Finish

Steps for initial burn-in to season the grill and protect its finish.

Routine Grill Maintenance

Guidelines for cleaning, rust prevention, and exterior touch-ups.

Cooking Tips and Fire Management

Building a Charcoal Fire

Detailed instructions on how to start and manage a charcoal fire.

Gauging Coal Readiness

How to determine when coals are ready and how to adjust grill temperature.

Grilling Methods and Wood Flavor

Direct and Indirect Grilling Techniques

Explains two methods for cooking food on the grill.

Enhancing Flavor with Wood

Using wood chips/chunks for smoky flavor and wood selection advice.

Limited Warranty Details

Warranty Scope and Exclusions

What the warranty covers, its duration, and specific items not included.

Legal Warranty Disclaimers

Information on implied warranties and manufacturer's liability limitations.

Parts Identification

Parts List and Diagram

A visual guide and list of all components for the grill.

Assembly - Leg Structure

Assembling Leg Frames

Step-by-step guide to constructing the main leg assemblies.

Attaching Leg Braces

Instructions for securing the leg braces to the frame.

Assembly - Racks and Frame

Installing the Wood Rack

How to correctly attach the wood rack to the leg structure.

Connecting Second Leg Assembly

Guidance on joining the second leg assembly to the unit.

Assembly - Wheels and Firebox

Installing the Wheels

Steps for mounting the wheels onto the axle and securing them.

Mounting the Firebox

How to correctly position and attach the firebox to the cart.

Assembly - Shelves

Front Shelf Assembly

Attaching the front shelf brackets and slats.

Side Shelf Assembly

Instructions for assembling and attaching the side shelves.

Assembly - Lid and Grate

Attaching the Grill Lid

Steps for mounting the lid, smokestack, and handle.

Swing-Away Grate and Damper

Installation of the swing-away grate and damper control.

Assembly - Final Components

Charcoal Tray and Temp Gauge

Inserting the charcoal tray and attaching the temperature gauge.

Grates and Grease Cup Clip

Placing the cooking grates and attaching the grease collection clip.

Hardware Identification

Hardware List and Visuals

A detailed list and images of all hardware used in assembly.

Online Resources and Support

Char-Broil Website Information

Details on website features like registration, parts, and customer support.

Product Registration for Warranty

Warranty Registration Procedure

Instructions for mailing or registering the product online for warranty service.