Char-Broil The Big Easy 4638234 User Manual

Natural Gas Grill
4638234
ASSEMBLY, USE AND
CARE MANUAL
WARNING
Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, or other
reproductive harm.
4638234 / 0–4165057 (01-24-02)
THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
Leave
these instructions with consumer.
Keep this manual for
future reference.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com

Char-Broil The Big Easy 4638234 Specifications

General

Brand	Char-Broil
Model	The Big Easy 4638234
Category	Grill
Language	English

Summary

Installation Safety Precautions

Safety Symbols and Warnings

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Warranty Information and Claims

Warranty Coverage and Limitations

Details warranty periods for specific parts, exclusions, and manufacturer's liability. Includes contact for claims.

Parts List

Grill Assembly Steps

Step 1: Attaching Wheels and Tank Bracket

Instructions for attaching wheels and tank bracket, including parts needed and diagram.

Step 2: Connecting Upper and Lower Panels

Explains how to insert the lower panel into the upper panel and attach the console.

Grill Assembly Steps Continued

Step 3: Assembling the Stand Cart

Guides attaching left and right shelves using carriage bolts, wing nuts, and screws.

Step 4: Installing Condiment Wire and Tray

Details the attachment of the condiment wire and tray to the grill assembly.

Grill Assembly Steps Continued

Step 5: Attaching Grates, Burner Tents, and Shield

Instructions for placing grates, griddle, burner tents, and shield onto the grill body.

Step 6: Mounting the Grill Lid and Logo Plate

Guides the installation of the grill lid, hinge pins, hitch pins, logo plate, and handle.

Grill Assembly Steps Continued

Step 7: Installing Chef's Delite and Grid Bolts

Details attaching the Chef's Delite, swing grid bolts, and wing nuts to the grill assembly.

Step 8: Connecting Chains and Match-Holder

Instructions for connecting the chains with coupling and attaching the match-holder.

Grill Assembly Steps Continued

Step 9: Attaching the Grease Clip

Guides the attachment of the grease clip to the grill bottom and includes a critical caution.

Step 10: Connecting the Natural Gas Hose

Instructions for attaching the 12' natural gas hose, tightening the connection, and leak testing.

Connecting Your Grill to the Natural Gas Source

Gas Connection Safety and Warnings

Details safe connection procedures, required hose types, and warnings about piping and pressure testing.

Leak Testing and Safety Tips

Performing a Leak Test

Step-by-step instructions for checking gas connections for leaks using a soapy solution.

General Safety Precautions

Provides essential safety advice for grill operation, maintenance, and placement to prevent accidents.

Ignitor, Valve, and Hose Checks

Ignitor and Match Lighting Procedures

Guides on how to safely light the grill using the ignitor or a match, including troubleshooting.

Valve and Hose Inspection

Instructions for checking valve operation and hose condition before and after use.

Burner Assembly Cleaning and Maintenance

Cleaning the Burner Assembly

Detailed instructions for cleaning burner tubes, electrodes, and related components for optimal performance.

Cooking Chart and Food Safety

Grill Cooking Guidelines

Provides cooking times and temperatures for various foods, along with essential food safety practices.

Storing Your Grill

Offers advice on proper storage procedures for the grill, both indoors and outdoors.

Troubleshooting Guide

Common Grill Problems and Solutions

Addresses issues like burner ignition failure, flame blowouts, flare-ups, and grease fires with prevention tips.