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Christie 4K40-RGB Series User Manual

Christie 4K40-RGB Series
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Service Guide
020-102960-02
4K40-RGB Series
D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB

Table of Contents

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Christie 4K40-RGB Series Specifications

General IconGeneral
Resolution4096 x 2160
Brightness40, 000 lumens
Light SourceRGB Laser
Color GamutRec. 2020
IlluminationRGB Laser
Lamp Life20, 000 hours
Projection TechnologyDLP
3D CapabilityYes
Contrast Ratio5000:1
TypeDLP
Input ConnectorsHDMI, 3G-SDI, DVI
Lens OptionsInterchangeable lenses

Summary

NOTICES

General Information and Disclaimers

Copyright, general statements, and regulatory information.

Warranty and Maintenance

Product warranty limitations and maintenance requirements.

Environmental and Regulatory Compliance

Environmental disposal and regulatory statements.

Introduction

Product Documentation Access

How to find product documentation via website.

Service Guidelines

Ordering Parts

Information on ordering replacement parts.

Replacing Modules

Guidelines for replacing projector modules.

Interconnections and Line Drawings

Information on diagrams and their sources.

Servicing Live Equipment

Safety precautions for servicing live equipment.

Service Guidelines

Light Intensity Hazard Distance

Safety information about laser hazards.

Service Guidelines

Projection Lens Hazard Distances

Table of lens part numbers and hazard distances.

US Installation Requirements

US installation requirements.

Service Guidelines

US Installation Requirements

Detailed US installation requirements.

Service Setups

Turning On the Projector

Procedure for powering on the projector.

Projector LED Status Indicators

Description of projector LED states.

Service Setups

Projector LED Shutter Indicators

Description of shutter LED states.

Turning Off the Projector

Procedure for powering off the projector.

Service Setups

Aligning the Image

Basic image alignment procedure.

Adjusting Offset

Procedure for adjusting image offset.

Resetting Lens to Home Position

Procedure to reset lens to default position.

Service Setups

Selecting a Test Pattern

How to select test patterns.

Adjusting Boresight

Procedure to adjust boresight.

Service Setups

Adjusting Boresight

Continuing boresight adjustment procedure.

Service Setups

Optimizing Integrator Zoom and Focus

Procedure for optimizing zoom and focus.

Service Setups

Adjusting the Fold Mirror

Procedure for adjusting the fold mirror.

Service Setups

Adjusting the Fold Mirror

Continuing fold mirror adjustment.

Service Setups

Adjusting DMD Convergence

Procedure for adjusting DMD convergence.

Service Setups

Adjusting DMD Convergence

Continuing DMD convergence adjustment.

Service Setups

Aligning Image with Lens Zoom and Focus

Procedure for aligning image with zoom and focus.

Running Auto Setup

Procedure for running Auto Setup.

Performing LiteLOC v1 Calibration

Procedure for LiteLOC calibration.

Service Setups

Performing LiteLOC v1 Calibration

Continuing LiteLOC calibration.

Service Setups

Performing LiteLOC v1 Calibration

Continuing LiteLOC calibration.

Service Setups

Performing LiteLOC v1 Calibration

Continuing LiteLOC calibration.

Performing DAC Calibration

Procedure for DAC calibration.

Service Setups

Replacing or Refilling Coolant

Procedure for coolant replacement.

Parts and Module Replacement

Maintenance Prerequisites

Tasks to perform before servicing.

Tools Required for Service

List of required tools.

Parts and Module Replacement

Index of Parts and Modules

Index of parts and modules with part numbers.

Parts and Module Replacement

Index of Parts and Modules

Index of parts and modules with part numbers.

Parts and Module Replacement

Index of Parts and Modules

Index of parts and modules with part numbers.

Filtration

Filtration

Replacing the Main Intake Air Filter

Procedure to replace the main intake filter.

Projector Covers

Removing the Top Cover

Steps to remove the top cover.

Removing the Rear Cover

Steps to remove the rear cover.

Projector Covers

Removing the Electronics-side Cover

Steps to remove the electronics-side cover.

Projector Covers

Removing the Front Cover

Steps to remove the front cover.

Removing the Side-Intake Cover

Steps to remove the side-intake cover.

Projector Covers

Removing the Bottom Cover

Steps to remove the bottom cover.

Projector Covers

Removing the Bottom Cover

Continuing bottom cover removal.

Projector Covers

Removing a Projector's Foot

Steps to remove a projector foot.

Lens Mount Components

Removing the Lens Boot

Procedure to remove the lens boot.

Replacing the Offset Motor

Procedure to replace the offset motor.

Lens Mount Components

Replacing the Offset Motor

Continuing offset motor replacement.

Lens Mount Components

Replacing the Bayonet Lock Assembly

Procedure to replace the bayonet lock.

Lens Mount Components

Replacing the Lens Mount

Procedure to replace the lens mount.

Lens Mount Components

Replacing the Lens Mount

Continuing lens mount replacement.

Ventilation and Cooling

Replacing the HIP Blowers (#1 and 2)

Procedure to replace HIP blowers.

Ventilation and Cooling

Replacing the Blue Formatter Fan (#3)

Procedure for replacing blue formatter fan.

Replacing the Green Formatter Fan (#4)

Procedure for replacing green formatter fan.

Ventilation and Cooling

Replacing the Red Formatter Fan (#5)

Procedure for replacing red formatter fan.

Ventilation and Cooling

Replacing the Radiator Intake Fans (#6-17)

Procedure for replacing radiator fans.

Replacing the Laser Driver Card Cage Fans (#21-24)

Procedure for replacing laser driver card cage fans.

Ventilation and Cooling

Replacing the Light Engine Intake Fans (#25-30)

Procedure for replacing light engine intake fans.

Ventilation and Cooling

Replacing the Light Engine Intake Fans (#25-30)

Continuing light engine intake fans.

Ventilation and Cooling

Replacing Card Cage Fans (#30-33)

Procedure for replacing card cage fans.

Removing the Coolant Reservoir

Procedure to remove coolant reservoir.

Ventilation and Cooling

Replacing the Exhaust Duct

Procedure to replace exhaust duct.

Ventilation and Cooling

Removing the Radiator

Procedure to remove the radiator.

Ventilation and Cooling

Removing the Pump Module

Procedure to remove pump module.

Ventilation and Cooling

Removing the Pump Module

Continuing pump module removal.

Electronics

Replacing the Option Cards

Procedure to replace option cards.

Replacing the User Interface Module

Procedure to replace user interface module.

Electronics

Replacing the User Interface Module

Continuing user interface module replacement.

Servicing the Card Cage

Procedure for servicing the card cage.

Electronics

Removing the AC Breaker

Procedure to remove AC breaker.

Electronics

Servicing the AC Inlet Module

Procedure to service AC inlet module.

Removing the Laser Driver Card Cage

Procedure to remove laser driver card cage.

Electronics

Removing the Laser Driver Card Cage

Continuing laser driver card cage removal.

Electronics

Replacing the Power Supplies

Procedure to replace power supplies.

Electronics

Replacing the Power Supplies

Continuing power supply replacement.

Electronics

Replacing the Power Supplies

Continuing power supply replacement.

Electronics

Replacing the Power Supplies

Continuing power supply replacement.

Electronics

Replacing the Power Supplies

Continuing power supply replacement.

Printed Circuit Boards and Sensors

Replacing the IMXB Board

Procedure to replace IMXB board.

Replacing the Housekeeping Board (HKBB)

Procedure to replace housekeeping board.

Printed Circuit Boards and Sensors

Replacing the Housekeeping Board (HKBB)

Continuing housekeeping board replacement.

Printed Circuit Boards and Sensors

Printed Circuit Boards and Sensors

Replacing the Backplane Board (C4BP)

Procedure to replace backplane board.

Replacing the Rear IR Sensor Board (rear IRB)

Procedure to replace rear IR sensor board.

Printed Circuit Boards and Sensors

Replacing the Front IR Sensor Board (front IRB)

Procedure to replace front IR sensor board.

Replacing the Convenience Light Board (CLB)

Procedure to replace convenience light board.

Printed Circuit Boards and Sensors

Replacing the Status LED Board (SLB)

Procedure to replace status LED board.

Printed Circuit Boards and Sensors

Replacing the High Voltage Current Source Boards

Procedure to replace HVCS boards.

Printed Circuit Boards and Sensors

Replacing the High Voltage Current Source Boards

Continuing HVCS boards replacement.

Replacing the Laser Backplane (LBP7) Board

Procedure to replace LBP7 board.

Printed Circuit Boards and Sensors

Replacing the Laser Backplane (LBP7) Board

Continuing LBP7 board replacement.

Printed Circuit Boards and Sensors

Replacing the Color Sensor Board (CSBD)

Procedure to replace CSBD.

Printed Circuit Boards and Sensors

Replacing the Color Sensor Board (CSBD)

Continuing CSBD replacement.

Printed Circuit Boards and Sensors

Replacing the Diffuser Control Board (DIB PCB)

Continuing DIB PCB replacement.

Replacing the Temperature Sensor

Procedure to replace temperature sensor.

Optics

Replacing the Fold Mirror Adjust

Procedure to adjust fold mirror.

Replacing the Rotating Diffuser Assembly

Procedure to replace rotating diffuser assembly.

Optics

Replacing the Rotating Diffuser Assembly

Continuing diffuser assembly replacement.

Replacing the Light Dump

Procedure to replace light dump.

Optics

Replacing the Light Dump

Continuing light dump replacement.

Replacing the Light Engine

Procedure to replace light engine.

Optics

Replacing the Light Engine

Continuing light engine replacement.

Replacing the Rear Illumination Optic System (IOS)

Procedure to replace rear illumination optic system.

Optics

Replacing the Rear Illumination Optic System (IOS)

Continuing rear illumination optic system replacement.

Optics

Removing the Coupling Elbow Mirror Assembly

Procedure to remove coupling elbow mirror assembly.

Replacing the Laser Optical Subsystem (LOS)

Procedure to replace laser optical subsystem.

Optics

Optics

Replacing the Zoom Focus Assembly

Procedure to replace zoom focus assembly.

Replacing the Shutter

Procedure to replace shutter.

Optics

Replacing the Shutter

Continuing shutter replacement.

Harnesses

Replacing the Mini-SAS Cables

Procedure to replace mini-SAS cables.

Replacing the SID Harness

Procedure to replace SID harness.

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