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CIGWELD 200 Pi Transtig User Manual

CIGWELD 200 Pi Transtig
108 pages
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INVERTER ARC WELDER
240
V
50
60
Hz
INVERTER
200 Pi
Service Manual
TRANSTIG
®
Revision No: AA Issue Date: March 31, 2008 Manual No.: 0-4967
Operating Features:

Table of Contents

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CIGWELD 200 Pi Transtig Specifications

General IconGeneral
BrandCIGWELD
Model200 Pi Transtig
CategoryWelding System
LanguageEnglish

Summary

Arc Welding Safety Instructions and Warnings

Arc Welding Hazards

Details potential hazards associated with arc welding processes.

Principal Safety Standards

Lists key safety standards and regulations for welding.

Declaration of Conformity

States compliance with relevant directives and standards.

Introduction

Manual Overview and Identification

Guidance on using the manual, identifying equipment, and receiving it.

Product Description and Specifications

Details of the welder's features, diagrams, and technical specifications.

Installation

Environment, Location, and Electrical Connections

Guidance on suitable environments, placement, and electrical hookup.

High Frequency and Duty Cycle Considerations

Information on HF interference, introduction, and duty cycle impact.

Operation

Controls and Process Selection

Description of welder controls and how to select welding processes.

Weld Parameter Management

Details on parameters, descriptions, features, and setup for welding modes.

Welding Procedures

Step-by-step guides for Stick, TIG, Slope, Pulse, and basic welding.

Service

Routine Maintenance and Basic Troubleshooting

Procedures for cleaning, inspection, and initial problem-solving.

Welding-Specific Problems

Troubleshooting common TIG and Stick welding issues.

Power Source and Error Code Issues

Addresses power source problems and interprets error codes.

Voltage Reduction Device (VRD)

Information and maintenance for the VRD feature.

Advanced Troubleshooting

System-Level Fault Isolation and Enclosure Opening

Procedures for isolating faults and safely opening the unit.

Error Code Troubleshooting Procedures

Detailed steps for diagnosing and resolving specific error codes.

Non-Error Code Troubleshooting Procedures

Troubleshooting common issues without error codes.

Circuit Verification and Fault Isolation Tests

Tests for power input, circuits, diodes, IGBTs, and OCV.

Maintenance

Subsystem Test and Replacement Procedures

Guides for testing and replacing internal machine subsystems.

Service Tools and Disassembly Notes

Lists necessary tools and provides notes for disassembly/assembly.

Component Replacement Procedures

Detailed steps for replacing various machine components.

Appendix 1: Options and Accessories

Appendix 2: Parts List

Appendix 3: Connection Wiring Guide

Appendix 4: Interconnect Diagram

Appendix 5: Diode Testing Basics

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