CIGWELD Transtig 220 AC/DC User Manual

134 pages

To Next Page

415

INVERTER

Service Manual

TRANSTIG

Revision: AA Issue Date: June 30, 2008 Manual No.: 0-5002

Operating Features:

INVERTER ARC WELDER

300 AC/DC

Default Chapter4
- Table of Contents4
Arc Welding Safety Instructions and Warnings9
- Arc Welding Hazards9
- Principal Safety Standards13
- Declaration of Conformity14
Introduction15
- How to Use this Manual15
- Equipment Identification15
- Receipt of Equipment15
- Symbol Chart16
- Description17
- Functional Block Diagrams18
- Transporting Methods18
- Specifications19
Installation21
- Environment21
- Location21
- Electrical Input Connections21
- Mains Supply Voltage Requirements22
- High Frequency Introduction23
- High Frequency Interference23
- Duty Cycle24
Operator Controls25
- Transtig 300 AC/DC Controls25
- Weld Process Selection for Transtig 300 AC/DC27
- Weld Parameter Descriptions for Transtig 300 AC/DC28
- Weld Parameters for Transtig 300 AC/DC30
- Power Source Features31
Set-Up for Smaw (Stick) and Gtaw (Tig)33
Sequence of Operation35
- Stick Welding36
- AC or DC HF TIG Welding36
- Slope Mode Sequence37
- Slope Mode with Repeat Sequence37
- Pulse Controls38
- Save-Load Operation38
Section 739
Basic Tig Welding Guide39
- Explanation of "Fluttery Arc" When AC TIG Welding on Aluminum39
Section 843
Basic Arc Welding Guide43
- Electrode Polarity43
- Effects of Stick Welding Various Materials43
Section 945
Routine Maintenance45
Section 1047
Basic Troubleshooting47
- TIG Welding Problems47
- Stick Welding Problems50
- Power Source Problems53
Section 1155
Voltage Reduction Device (Vrd)55
- VRD Specification55
- VRD Maintenance55
Section 1257
Power Source Error Codes57
Section 1361
Advanced Troubleshooting61
- System-Level Fault Isolation61
  - Opening the Enclosure61
- Verification and Remedy to the Indicated Error Codes63
- E83 "Abnormalities in Mains Supply Voltage Detection66
- E85 "Pre-Charge Abnormality66
- E94 "Thermistor Malfunction67
- E99 "Initial Power Receiving67
- Verification and Remedy to Failures Without Indication Codes67
- Fault Isolation Tests70
  - Preparation70
- Verification of the Power Input Circuitry71
Maintenance79
- Maintenance List79
- Service Tools83
  - Tools and Parts83
  - Notes of Disassembly and Assembly83
- Replacement Procedure84
  - Pcb1 (Wk-5493)84
  - Pcb2 (Wk-5597)85
  - Pcb3 (Wk-5548), Pcb7 (Wk-5550)86
  - Pcb4 (Wk-4819)88
  - Pcb5 (Wk-5551)88
  - Pcb6 (Wk-5449)89
  - PCB8, PCB9 (WK-5479) and Q1-Q12 "Primary IGBT89
  - PCB10, PCB11 (WK-5479) and Q13-Q24 "Primary IGBT90
  - Pcb12 (Wk-5527)90
  - Pcb13 (Wk-5528)91
  - PCB14 (WK-5594) (T1-T2 "Main Trans Former")92
  - Pcb15 (Wk-5606)93
  - Pcb16 (Wk-5569)94
  - Pcb17 (Wk-5570)94
  - Pcb20 (Wk-5499)95
  - Pcb21 (Wk-4917)96
  - Pcb22 (Wk-5022)97
- Current Limiting Resistor (R6)98
- Discharge Resistor (R3)98
- Resistor (R7, R8)99
- Coupling Coil (CC1)101
- Inductor (FCH1)101
- Primary Thermistor (TH1)102
- Secondary Thermistor (TH2)103
- Cooling Fan (FAN1)103
- Solenoid Valve (SOL1)104
- Main ON/OFF Switch (S1)105
- Remote Socket (CON1)106
- High Freguency Unit (HF.UNIT1)106
- Hall Current Sensor (HCT1)107
- Primary Diode (D1)108
- Secondary Diode (D2-D7)109
- Secondary IGBT (Q25-Q26) and PCB18-PCB19110
- Current Trans (CT2, CT3)111
- Ring Core (L1)112
- Ring Core (L105)114
- Reactor (L101)115
- Reactor (L102)116
- Reactor (L103)118
Appendix 1 Parts List119
- How to Use this Parts List119
Appendix 2 Connection Wiring Guide124
Appendix 3 Interconnect Diagram126
Appendix 3: Transtig 300 Ac/DC Interconnect Diagram128
Appendix 3: Transtig 300 Ac/DC Interconnect Diagram128
Appendix 4 Diode Testing Basics128
Appendix 5: Transtig 300 Ac/DC Options and Accessories130
Appendix 5: Transtig 300 Ac/DC Options and Accessories130
Cigweld Limited Warranty130
Warranty Schedule - January 2008133
Global Customer Service Contact Information133

Need help?

Do you have a question about the CIGWELD Transtig 220 AC/DC and is the answer not in the manual?

CIGWELD Transtig 220 AC/DC Specifications

General

Output Current Range (AC)	10-220A
AC Frequency	50/60 Hz
TIG Welding	Yes
Stick Welding	Yes
Pulse Welding	Yes
AC Balance Adjustment	Yes
Duty Cycle (at 160A)	60%
Welding Process	TIG/Stick
AC/DC	AC/DC

Related product manuals

CIGWELD TRANSTIG 300 AC/DC

134 pages

CIGWELD 200 Pi Transtig

CIGWELD TRANSarc 130i

86 pages

CIGWELD 250i Transmig

100 pages

CIGWELD Transmig 400 i

64 pages

CIGWELD Transmig 210se

41 pages

CIGWELD Transmig 130 Twin

10 pages

CIGWELD Transmig 185 Ultra

108 pages

CIGWELD Transtig 220 AC/DC User Manual

Table of Contents

CIGWELD Transtig 220 AC/DC Specifications

Related product manuals