EasyManua.ls Logo

CIGWELD Transmig 210se User Manual

CIGWELD Transmig 210se
41 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Question and Answer IconNeed help?

Do you have a question about the CIGWELD Transmig 210se and is the answer not in the manual?

CIGWELD Transmig 210se Specifications

General IconGeneral
BrandCIGWELD
ModelTransmig 210se
CategoryWelding System
LanguageEnglish

Summary

Introduction to TRANSMIG Welders

Notes, Cautions, and Warnings

Explains how important information is highlighted using specific markers for clarity.

Important Safety Precautions

Details essential safety measures for operating welding equipment to prevent injury.

Referenced Publications

Lists relevant standards and documents for further safety information and guidance.

General Information on TRANSMIG

Safety Guidelines

Outlines fundamental safety rules for operating the welding machine properly.

Protective Filter Lenses Explained

Explains the function and importance of filter lenses for eye protection during welding.

Welding Protection Recommendations

Recommends protective gear and helmet standards for safe arc welding operations.

User Responsibility for Equipment

Defines the user's role in safe operation, maintenance, and unauthorized modifications.

Understanding Duty Cycle

Explains the concept of duty cycle and its impact on welding machine usage and longevity.

TRANSMIG Machine Specifications

MIG Torch Specifications

Provides details on the TWECO MIG torch catalog number and cable length.

Machine Specifications Overview

Lists detailed technical specifications for TRANSMIG 210 and 250 models.

Wire Drive Specifications

Details wire speed, diameter, and spool size for compact welding units.

Power Source Included Contents

Lists standard items included with the TRANSMIG 210 and 250 power sources.

Optional Accessories Available

Catalogues available optional accessories for the TRANSMIG welding machines.

Installation Recommendations

Suitable Operating Environment

Advises on suitable operating environments, avoiding electric shock hazards.

Power Source Location Guidelines

Provides guidelines for selecting an appropriate physical location for the power source.

Ventilation Requirements

Emphasizes the importance of adequate ventilation for welding fume removal.

Mains Supply Voltage Requirements

Specifies acceptable mains voltage tolerances for reliable operation.

Alternative Mains Supply Voltages

Details voltage settings and lead requirements for different input voltages.

Setup Procedures

Set Up for Compact TRANSMIGs

Step-by-step instructions for setting up the compact welding machine.

Set Up for Remote TRANSMIGs

Instructions for connecting and setting up the remote wirefeeder system.

Power Source Controls, Indicators and Features

Standby Switch and Indicator Light

Explains the function of the standby switch and its indicator light for power status.

Voltage Control Switches

Describes how to use coarse and fine voltage controls for arc adjustment.

Digital Ammeter and Voltmeter (Optional)

Details the optional digital display for monitoring current and voltage during welding.

Torch Polarity Lead Function

Explains how to connect the torch polarity lead for correct welding polarity.

Positive and Negative Welding Terminals

Describes the main welding output terminals and connection importance for safety.

Wirefeeder Control Socket

Details the 14-pin receptacle used for connecting remote wirefeeders.

Thermal Overload Protection

Explains the thermal protection system and its operation to prevent overheating.

Inductance Setting Selection

Guides on selecting inductance for different welding conditions and gases.

Wirespeed Control Operation

Describes the wirespeed control for adjusting welding current via wire feed rate.

Mode Selector Switch Functions

Explains how to select welding modes like 2T, 4T, Spot, and Stitch welding.

Spot Timer Operation

Details the control for setting spot weld duration or stitch weld 'ON' time.

Dwell Timer Operation

Explains the control for setting the stitch weld interval or 'OFF' time.

Burnback Control Adjustment

Describes the function and adjustment of the burnback control for weld quality.

Wirefeeder Drive Roller Pressure Adjustment

Guides on setting roller pressure for optimal wire feeding without slippage.

Wire Reel Brake Adjustment

Explains the wire reel brake adjustment for proper wire tension and feed.

TWECO MIG Torch System

TWECO MIG Torch Introduction

Introduces the TWECO 250A MIG torch and highlights its features and benefits.

MIG Torch Components Identification

Lists and illustrates the various components of the TWECO MIG torch for reference.

Torch Consumable Parts Details

Details contact tips, nozzles, and diffusers for the MIG torch, including part numbers.

Installing a New Wire Conduit

Provides step-by-step instructions for replacing the wire conduit in the torch cable.

MIG Torch Maintenance Procedures

Outlines routine cleaning procedures for the MIG torch conduit to ensure smooth wire feed.

Basic Welding Technique

Setting the Power Source Controls

Guides on balancing wirespeed and voltage controls for optimal welding output.

MIG Torch Position and Angle

Explains how torch position and angle affect weld width and penetration.

Distance from Torch to Workpiece

Specifies the recommended electrode stick-out distance from the torch nozzle.

Impact of Travel Speed

Discusses the influence of travel speed on weld bead characteristics like width and penetration.

Electrode Wire Size Selection

Details factors influencing the choice of electrode wire size and type for welding.

Stitch Welding Operation

Guides on setting controls for stitch welding thin materials or bridging gaps.

Spot Welding Operation

Explains how to set controls for consistent and effective spot welding.

Routine Maintenance and Inspection

Improved Current Accuracy Calibration Procedure

Step-by-step guide for calibrating the digital meter for improved measurement accuracy.

Basic Troubleshooting Guide

Problems Beyond Welding Terminals

Addresses common GMAW issues like porosity and gas problems, starting from the wire spool.

Welding Problems and Solutions

Lists common welding faults with their causes and recommended remedies.

Power Source Problems and Solutions

Identifies issues related to the power source and provides solutions for them.

Key Spare Parts Identification

Lists essential spare parts for the TRANSMIG 210 and 250 models with part numbers.

Volt/Amp Graphs

Volt/Amp Curves for TRANSMIG 210

Displays the output characteristics (voltage vs. current) for the TRANSMIG 210.

Volt/Amp Curves for TRANSMIG 250

Displays the output characteristics (voltage vs. current) for the TRANSMIG 250.

Power Source Circuit Diagrams

Power Source Schematic for TRANSMIG 210 and 250

Provides the main electrical circuit diagram for the TRANSMIG 210 and 250 power source.

Printed Circuit Board Circuit Diagram

Circuit Diagram for Control PCB 705946

Details the electrical schematic for the machine's main control Printed Circuit Board.

Related product manuals