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CIGWELD Transmig 355i - User Manual

CIGWELD Transmig 355i
116 pages
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OPERATING MANUAL
MULTI PROCESS WELDING INVERTER
Version No: AB | Issue Date: 04-02-2021 | Manual No: 0-5586
INPUT SUPPLY
415V 3 ph
SAFETY DEVICE
OUTPUT CURRENT
355A
DC
*
*Refer to Specification Table for rating information.
.
O m
AUTO PROCESS
AUTO
SET
MIG
MULTI PROCESS
MIG STICK TIG
IN3 1
COMPATIBLE WITH
SPOOL & PUSHPULL
GUN (OPTIONAL)
SPOOLS UP TO 300mm
4 ROLL WIRE DRIVE

Table of Contents

Questions and Answers

Summary

ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS

1.01 Arc Welding Hazards

Hazards associated with electric shock, fume inhalation, fire, and moving parts during arc welding operations.

1.02 Principal Safety Standards

Lists relevant Australian and international safety standards for welding processes and equipment.

INTRODUCTION

How To Use This Manual and Equipment Handling

Guidance on manual conventions, locating equipment details, and checking upon receipt.

Symbol Chart

Explanation of symbols used on the welding machine's control panel and their meanings.

Description and User Responsibility

Overview of the Transmig 355i features and user obligations for safe operation and maintenance.

Transporting Methods

Safety precautions and methods for moving the welding power source to avoid injury or damage.

Duty Cycle

Explanation of the concept of duty cycle and its relation to the welder's operating time.

Specifications

Details the technical specifications of the Transmig 355i, including dimensions, power, and output ratings.

Optional Accessories

Lists recommended genuine CIGWELD accessories for the Transmig 355i welder.

INSTALLATION

Installation Environment, Location and Ventilation

Guidelines for suitable environments, location, and ventilation for welder installation.

Mains Supply Voltage Requirements

Specifies acceptable mains supply voltage ranges and electrical safety precautions during installation.

Electromagnetic Compatibility

Discusses user responsibilities and methods for reducing electromagnetic emissions and interference.

OPERATION

Overview of Operating Procedures

General guidance on operating procedures, including using current range values as a guide.

Power Source Controls, Indicators and Features

Detailed explanation of the front panel controls, indicators, and their functions.

Advanced Features Details

Configuration options for advanced welding features, including MIG, TIG, and Stick modes.

MIG (GMAW) WELDING

Shielding Gas Regulator;Flowmeter Operating Instructions

Safety procedures and instructions for installing and operating shielding gas regulators and flowmeters.

Optional Wire Feeder Controls, Indicators and Features

Describes the controls and features of the optional 4RX Wirefeeder for the Transmig 355i.

Optional Wire Feeder Setup MIG (GMAW) Welding with Gas Shielded MIG Wire

Step-by-step guide for setting up the 4RX Wirefeeder for GMAW welding with gas shielded wire.

Assembly and Fitting of Optional Welding Trolley

Instructions for assembling and fitting the optional welding trolley for the Transmig 355i and wirefeeder.

Attaching the Tweco Professional Fusion MIG Torch (Euro)

Procedure for connecting the MIG torch to the welding power source via the Euro torch adaptor.

Installing Spool and Handispool

Steps for installing 300mm diameter wire spools and 200mm diameter handispools onto the wire feed hub.

Inserting Wire into the Wire Feed Mechanism

Detailed steps for feeding welding wire through the wire drive mechanism and torch.

Feed Roller Pressure Adjustment and Changing

Guidance on adjusting feed roller pressure and changing the feed roller for satisfactory wire feeding.

Setup for Auto Set (Synergic) MIG (GMAW) Welding with Gas Shielded MIG Wire

Comprehensive setup guide for Auto Set MIG welding using gas shielded wire.

Setup for Manual MIG (GMAW) Welding with Gas Shielded MIG Wire

Step-by-step instructions for setting up manual MIG welding with gas shielded wire.

MIG (GMAW;FCAW) Basic Welding Technique

Explains the basic concepts of Gas Metal Arc Welding (GMAW) and Flux Cored Arc Welding (FCAW).

MIG (GMAW;FCAW) Welding Troubleshooting

Provides solutions for common MIG/FCAW welding problems, focusing on porosity and wire feed issues.

TIG (GTAW) WELDING

Shielding Gas Regulator Operating Instructions

Safety and operating instructions for using shielding gas regulators with TIG welding.

Setup for TIG (GTAW) Welding

Detailed steps for setting up the TIG torch, gas, and connections for GTAW welding.

TIG (GTAW) Basic Welding Technique

Introduces the TIG welding process, including electrode types, current ranges, and filler wire selection.

TIG (GTAW) Welding Problems

Troubleshooting guide for common issues encountered during TIG (GTAW) welding.

MANUAL ARC (MMAW) WELDING

Setup for STICK (MMAW) Welding

Instructions for connecting the electrode holder and work lead for MMAW welding.

Stick (MMAW) Basic Welding Technique

Covers electrode sizing, storage, polarity, material effects, and basic welding practice for stick welding.

Distortion

Explains the causes of distortion in welded joints and methods to minimize its effects.

Stick (MMAW) Welding Troubleshooting

Troubleshooting guide for common problems encountered during Stick (MMAW) welding.

ROUTINE SERVICE REQUIREMENTS AND POWER SOURCE PROBLEMS

Routine Service and Calibration Requirements

Outlines periodic inspection, testing, maintenance, and calibration schedules for the welder.

Power Source Problems

Lists common power source faults, their causes, and recommended remedies for troubleshooting.

KEY SPARE PARTS

Tweco Fusion 400 Mig Torch

Identifies and lists part numbers for the Tweco Fusion 400 MIG Torch and its components.

Power Source

Lists part numbers for various components of the Transmig 355i power source.

APPENDIX: TRANSMIG 355 i CIRCUIT DIAGRAM

CIGWELD - LIMITED WARRANTY TERMS

WARRANTY SCHEDULE - TRANSMIG 355 i

Details the warranty periods for the Transmig 355i power source and its accessories.

CIGWELD Transmig 355i Specifications

General IconGeneral
BrandCIGWELD
ModelTransmig 355i
CategoryWelding System
LanguageEnglish

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