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weldskill 150
CIGWELD weldskill 150 User Manual
60 pages
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240
V
100
AMP
AC
135
AMP
DC
150
AMP
DC
Art # A-09010
100
Operating Manual
Revision:
AB
Issue Date:
November 13, 2013
Manual No.:
0-5129
Operating Features:
WELDSKILL
®
MIG WELDING MACHINE
135
150
2
Table of Contents
Default Chapter
4
Table of Contents
4
Section 1:Arc Welding Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
11
Declaration of Conformity
12
Section 2:Introduction
13
How to Use this Manual
13
Equipment Identification
13
Receipt of Equipment
13
Symbol Chart
14
Description
15
User Responsibility
15
Transporting Methods
15
Packaged Items
16
Duty Cycle
16
Specifications
17
Options and Accessories
17
Section 3:Installation
19
Environment
19
Location
19
Ventilation
19
Mains Supply Voltage Requirements
19
Welding Face Shield Assembly
20
Face Shield Maintenance
20
Electromagnetic Compatibility
20
Using a Shielding Gas for (GMAW) Process
22
Attaching the Euro Style Connection Weldskill 150 MIG Torch
23
Polarity Changeover
24
Installing Minispool (100Mm Diameter) - Weldskill 100 MIG
26
Installing Minispool (100Mm Diameter) - Weldskill 135 and 150 MIG
27
Installing Handispool (200Mm Diameter) - Weldskill 135 and 150 MIG
28
Inserting Wire into the Wire Feed Mechanism
29
Drive Roller Pressure Adjustment
30
Changing Drive Roll
30
Setup for Weldskill 100 MIG
31
Setup for Weldskill 135 Mig with Gasless MIG Wire
32
Setup for Weldskill 135 MIG with Gas Shielded Mig Wire
33
Setup for Weldskill 150 Mig with Gasless MIG Wire
34
Setup for Weldskill 150 Mig with Gas Shielded MIG Wire
35
Section 4:Operation
37
Weldskill 100 Mig Power Source Controls, Indicators and Features
37
Weldskill 135 Mig Power Source Controls, Indicators and Features
38
Weldskill 150 Mig Power Source Controls, Indicators and Features
39
Cigweld MIG Wire Selection Chart
40
Basic Welding Technique
41
Section 5:Service
45
Routine Maintenance & Inspection
45
Cleaning the Welding Power Source
45
Cleaning the Feed Rolls
45
Basic Troubleshooting
45
Welding Problems
46
Power Source Problems
49
Key Spare Parts
50
Appendix 1:100 Mig Circuit Diagram
51
Appendix 2:135 Mig Circuit Diagram
52
Appendix 3:150 Mig Circuit Diagram
53
Cigweld Limited Warranty
55
Warranty Schedule - MARCH 2008
59
Global Customer Service Contact Information
59
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CIGWELD weldskill 150 Specifications
General
Input Voltage
240V
Protection Class
IP21S
Open Circuit Voltage
60V
Welding Process
MMA (Stick)
Electrode Size Range
2.0-3.2 mm
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