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CIGWELD WeldSkill 4R Wirefeeder - User Manual

CIGWELD WeldSkill 4R Wirefeeder
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Art # A-10132
WELDSKILL
250
Service Manual
Reversion: AC Issue Date: December 27, 2013 Manual No.: 0-5186
Operating Features:
MIG WELDING MACHINE
350
WIREFEEDER (Optional)
4R

Table of Contents

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Summary

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS

1.01 Arc Welding Hazards

Discusses electrical shock, arc rays, fumes, and fire hazards associated with arc welding.

1.02 Principal Safety Standards

Lists key safety standards and regulations relevant to welding equipment operation.

1.03 Declaration of Conformity

States compliance with relevant directives and technical specifications for the welding equipment.

1.04 Symbol Chart

Explains common symbols used in the manual and on the equipment for operation and warnings.

1.05 Servicing Hazards

Details hazards associated with servicing, including electric shock, hot parts, and moving parts.

1.06 EMF Information

Provides information on electromagnetic fields and their potential effects, including advice for pacemaker wearers.

SECTION 2: INTRODUCTION

2.01 How to Use This Manual

Guides users on how to navigate and understand the manual's structure and annotations.

2.04 Description

Describes the WeldSkill 250 and 350 MIG Power Sources and their capabilities.

2.06 User Responsibility

Defines the user's responsibilities for safe operation, maintenance, and repair of the equipment.

SECTION 3: SAFETY AND INSTALLATION

3.01 Duty Cycle

Explains the concept of duty cycle and its relation to welder operation and temperature limits.

3.02 WeldSkill 250 MIG Power Source Specifications

Details the technical specifications for the WeldSkill 250 MIG Power Source.

3.03 WeldSkill 350 MIG Power Source Specifications

Details the technical specifications for the WeldSkill 350 MIG Power Source.

3.04 WeldSkill 4 R Wirefeeder Specifications

Provides technical specifications for the WeldSkill 4R Wirefeeder.

3.06 Location

Provides guidelines for selecting an appropriate and safe location for the welder.

3.08 Mains Supply Voltage Requirements

Outlines the mains supply voltage requirements and connection recommendations for optimal performance.

3.09 Electrical Input Connections

Details the correct procedures and safety precautions for making electrical input connections.

3.13 Methods of Reducing Electromagnetic Emissions

Offers methods to reduce electromagnetic emissions from the welding equipment.

3.14 Volt-Ampere Curves

Presents voltage-amperage curves illustrating the output capabilities of the welding power source.

SECTION 4: OPERATION

4.01 Power Source Front Panel

Identifies and explains the controls and indicators on the front panel of the power source.

4.02 Power Source Internal Welding Controls

Details the internal welding controls and their functions within the power source.

4.03 4 R Wirefeeder Front Panel

Describes the controls and indicators found on the front panel of the 4R Wirefeeder.

4.05 Setup For The WeldSkill 250 & 350 MIG Power Source

Guides users through the setup process for connecting the power source and its components.

4.07 Setup For The WeldSkill 250 & 350 MIG Power Source When Fitted With Wirefeeder

Details the setup procedure when the wirefeeder is attached to the power source.

4.09 How to Lift WELDSKILL 4 R Wirefeeder

Provides instructions and warnings on the correct method for lifting the 4R Wirefeeder.

SECTION 5: MAIN CIRCUIT DESCRIPTION

5.01 Main Circuit Description

Provides a general description of the main circuit components and their functions within the power source.

SECTION 6: TROUBLESHOOTING

6.01 Power Source; Wirefeeder Faults

Table of common faults, their causes, and remedies for the power source and wirefeeder.

6.04 Case Removal

Provides step-by-step instructions for safely removing the unit's covers.

6.06 Check Main Output Rectifier

Details how to test the main output rectifier using a multimeter.

6.10 Circuit Diagram for Control PCB

Presents the circuit diagram for the control PCB, explaining its operation.

6.11 Advanced Troubleshooting

Guides users through advanced troubleshooting steps requiring cover removal and specialized tools.

6.13 WELDSKILL 250 MIG POWER SOURCE CIRCUIT DIAGRAM

Displays the circuit diagram for the WeldSkill 250 MIG Power Source.

SECTION 7: DISASSEMBLY PROCEDURE

7.01 Safety Precautions for Disassembly

Lists essential safety precautions to follow before starting disassembly.

7.02 Control Board Removal

Provides instructions for disconnecting harnesses and removing the control board.

7.03 Front Panel Assembly Removal

Details the steps for removing the front panel assembly, including controls and connectors.

7.04 Wirefeeder Assembly Removal

Outlines the procedure for disconnecting and removing the wirefeeder assembly.

7.06 Power Switch S1 and Power Cord Removal

Guides on removing the power switch and input power cord.

SECTION 8: ASSEMBLY PROCEDURES

8.01 Installing Output Rectifier Assembly

Provides instructions for installing the main output rectifier assembly.

8.03 Installing Front Panel

Details the steps for installing the front panel, including controls and connectors.

8.04 Installing Main Control Panel

Explains how to connect harnesses and secure the main control panel.

SECTION 9: REPLACEMENT PARTS

9.01 Power Source

Lists spare parts for the WeldSkill 250 MIG Power Source with part numbers and descriptions.

WELDSKILL 350 MIG SPARE PARTS

Lists spare parts for the WeldSkill 350 MIG Power Source with part numbers and descriptions.

WELDSKILL 4 R WIREFEEDER SPARE PARTS

Lists spare parts for the WeldSkill 4R Wirefeeder with part numbers and descriptions.

SECTION 10: OPTIONS AND ACCESSORIES

10.01 Options and Accessories

Lists optional accessories and their part numbers for WeldSkill MIGs and Wirefeeders.

CIGWELD LIMITED WARRANTY

TERMS OF WARRANTY - JANUARY 2011

WARRANTY SCHEDULE - JANUARY 2011

GLOBAL CUSTOMER SERVICE CONTACT INFORMATION

CIGWELD WeldSkill 4R Wirefeeder Specifications

General IconGeneral
BrandCIGWELD
ModelWeldSkill 4R Wirefeeder
CategoryWelding System
LanguageEnglish

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