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CITROEN DS 19 - Page 182

CITROEN DS 19
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DS 19 OPERATION No. DS 314-1: Work on the clutch controls. Op. DS 314-1 180
TOOLS
60 To connect the clutch housing to the gearbox housing :
a) Place the differential and crown wheel assembly, complete with bearings in the clutch housing.
b) Secure the clutch housing to the gearbox. Smear the joint faces with Hermetic fluid or linseed oil. Tighten the
screws and nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17 mm spanners
12-17 mm box spanners
61 To fit the differential shaft, bearing and brake disc assemblies (see Pl. 54) :
a) Place the adjusting washers (4) and the distance washers (5)in their correct positions (marked in paragraph 56 a)).
NOTE - If the parts are not marked, the differential must be adjusted (see Op. DS 330-3, paragraph 43 and onwards).
b) Place the paper gasket on the bearing and fit the bearing in position, the oil drain duct towards the bottom (the
longest bearing fitted on the left).
Make sure that the distance piece (92) is fitted. Tighten the bearing fixing screw (3).
c) Insert the screws (1) (without tightening them), securing the support arms (2) (plain washers under the heads).
On the support arms, fit the support fixture 1799-T (see Pl. 51) and tighten the fixture fixing screws.
Tighten the support arm fixing screws (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm spanner
14 mm box spanner
62 Fit the brake unit and rear support assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm spanner
12 mm box spanner
14-19 mm box spanners
63 Fit the mechanical brake connecting cable.
64 Fit the thrust race, then secure the clutch withdrawal fork using the springs (73) (see Pl. 58).
65 Offer up the gearbox and connect to the engine (see Op. DS 330-1). Fill the gearbox 3
1
/2 pints (2 litres) (SAE 90
EP oil).
REPLACEMENT OF A SEALING RING (Cyclam).
Removal (see Pl. 52).
66 Remove the gearbox (see Op. DS 330-1).
67 Disconnect the clutch housing from the gearbox housing (see paragraph 57, this operation).
68 Remove the sealing ring (13) from the mainshaft (22).
Refitting (see Pl. 52).
69 Place the sealing ring (13) in position on the mainshaft (22).
70 Connect the clutch housing to the gearbox housing (see paragraph 60, this operation). a).

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