DS 19 OPERATION No. DS 334-1 : Work on the gear control. Op. DS 334-1 230
TOOLS
2 Put the change speed lever in the 1st speed position. Insert in the locating hole a rod 3.94 mm diameter
(rod 2429-T, see Pl. 67, fig. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rod 2429-T
3 Remove the rubber plug from the steering tunnel and unscrew the screw (4) of the clamp (5) connecting the change
speed lever rod to the sliding valve of the hydraulic gear selector. Do not unscrew the screw (3).
Unscrew the trunnion screw (6) locking the auxiliary clutch control rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 mm box spanner
4 Remove the screw (17) fixing the change speed lever on the bracket of the steering tube. Remove the nuts (7) from
the studs fixing the hydraulic gear selector to the change speed lever (spanner 2431-T, see Pl. 72, fig. 1).
Disconnect the sockets from the starter switch (15). Disengage the change speed lever, leaving the auxiliary
clutch control rod (12) in position on the hydraulic gear selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
Spanner 2431-T
Refitting (see Pl. 67).
5 Put the change speed lever in the 1st speed position. Put the selector in position, carefully passing the auxiliary
clutch control rod (12) through the hole in the flange, then in the trunnion (13) of the auxiliary clutch control
lever. Engage the change speed lever rod in the clamp (5) connecting the gear selector to the hydraulic gear
selector. Put the nuts (7) in position on the fixing studs (ratchet spanner 2428-T, see Pl. 72, fig. 3) and tighten
(spanner 2431-T, see Pl. 72, fig. 1). Fit and tighten the screw (17) fixing the selector on the steering tube
bracket (plain and spring washers under the heads) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanner 2428-T
Spanner 2431-T
12 mm box spanner
6 Check that the change speed lever is in the 1st speed position. Tighten the screw (4) of the clamp connecting the
change speed lever rod to the sliding valve of the hydraulic gear selector. Remove the locating rod, plug the
locating rod hole in the hydraulic gear selector and in the steering tunnel (rubber plugs) . . . . . . . . . . . . . . . . . 8 mm box spanner
7 Push the rod (12) of the auxiliary clutch control as far as possible, towards the hydraulic gear selector, the lever
(14) towards the driver. Lock the screw (6) of the trunnion (13).
Connect the sockets to the terminals of the starter switch (15).
8 To fit the facia board :
a) Put the facia board in position, the centring dowels perpendicular in the rubber sockets. Connect the wires,
noting the colour of the end terminals. Connect the speedometer cable.
To fix the facia board : fit a plain washer on the two fixing studs and tighten the nuts moderately. Put a locknut
on the right-hand stud and lock it. Put the earth wire on the other stud, fitting a shake-proof washer and tighten
the nut. Fix the facia board surround and the stop for the glove box.
b) Put the facia board surround in position, position the beading correctly. Fit the three fixing screws.
c) Put the facia board cover in position and engage the anchor plates in their housing. Tighten the fixing screws.
d) Connect the negative cable to the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm box spanner
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