DS 19 OPERATION No. DS 100-1 : Replacement of an engine gearbox assembly. Op. DS 100-1 38
TOOLS
38 Connect the feed pipe to the petrol pump.
39 Connect the five-pipe assembly to the gearbox. Insert the seal plates. Tighten the screws (spring washers) 8 or 10 mm box spanners
40 Connect the dynamo cables to the terminals on the regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 mm box spanners
41 Fit the cooling ducts for the brake discs.
Make sure they do not touch the discs. If necessary, move the ducts in the slots.
42 Connect the pipe between the regulator and the brake accumulator. Tighten the unions to 4.3 to 5.75 ft/lbs
(0.6 to 0.8 m.kg) (spanner 2219-T or 222l-T, see Pl. 72, fig. 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanner 2219-T or
2221-T
43 Fit the steering (see Pl. 125).
Locate the pinion so as to correspond with the marks made when dismantling (centre punch mark or paint
mark opposite the slot in the tube at "a").
Engage the pinion in the tube. Place the steering assembly in its bearings paying attention to the paint marks
made at "b" when dismantling.
Screw up the fixing screws on the bearing caps.
NOTE - If the steering has been replaced, it is necessary to adjust the position correctly (see Op. DS 440-0).
44 Fit the tube for the cable harness.
Provisionally fix the wire and the earth cable as well as the left-hand plate on the tube for the cable
harness, on the gearbox cover (cars produced before February 1957).
45 Adjust the position of the steering (see Pl. 125).
Fit the fixture 1955-T as shown on the illustration.
Turn the steering in its bearings so as to bring the groove "c" in contact with the centre locator (D) of
the fixture.
Tighten the fixing screws (4) of the bearing caps.
Remove the fixture.
Couple the steering levers to the relay spindles (the nuts engine side).
Tighten the nuts to 18 ft/lbs (2.5 m. kg).
Remove the stop 1993-T. Couple the feed pipe assembly (5) to the steering box. Insert the seal plate,
with the holes for the passage of fluid opposite those in the distributor . . . . . . . . . . . . . . . . . . . . . Fixture 1955-T
8-12-14-16 mm
box spanners
46 Connect the right and left-hand heater hoses. Tighten the clips.
47 Couple up the exhaust down pipe to the manifold and to the silencer. Fit the clips. Tighten the nuts (spring washers).
Fit the clip fixing the tube to the bracket. Tighten the nuts (plain washers and spring washers) 12 mm spanner
12 mm box spanner
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