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Xsara 2003
CITROEN Xsara 2003 User Manual
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71
ENGINE
SPECIAL
FEA
TURES - TIGHTENING TORQUES ( m.daN )
Flywheel -Clutch
Engines
HFX
KFV
NFU
Flywheel
6.7 ±
0.6 + LOCTITE FRENET
ANCH
Clutch mechanism
2 ±
0.2
Lubrication circuit
Oil pressure switch
2 ±
0.2
Oil pump
0.9 ±
0.1
Cooling circuit
Coolant pump
1.4 ±
0.1
Coolant outlet housing
0.8 ±
0.1
C3
74
76
Table of Contents
Reconnect Battery after Vehicle Repair
4
Identification of Vehicles - SAXO - All Types
5
Identification of Vehicles - C3 - All Types
9
Identification of Vehicles - XSARA - All Types
16
Identification of Vehicles - XSARA PICASSO - All Types
31
Identification of Vehicles - BERLINGO - All Types
33
Capacities
37
Draining Method
37
Capacities - SAXO - All Types
38
Capacities - C3 - All Types
39
Capacities - XSARA - All Types
40
Capacities - XSARA PICASSO - All Types
41
Capacities - BERLINGO 2 - All Types
42
Lubricants - Total Recommended Oils
43
Engine Oil Norms
44
ACEA 2003/API Norms
45
Recapitulation
47
Oil Usage Table
49
Selection of Total Engine Oils, to be Used According to the Climatic Conditions
50
Engine Oils - France
51
Engine Oils - Europe
52
Engine Oils - Oceania/Africa
58
Engine Oils - Central and South America
59
Engine Oils -South East Asia
60
Engine Oils - Middle East
62
Gearbox Oils
63
Engine Coolant Fluid
64
Power Steering Oils
64
Brake Fluid
65
Hydraulic Circuit
65
Screen Wash Fluid
66
Grease
66
Engine Oil Consumption
67
Engine Specifications HFX - KFW - NFT - NFV
68
Engine Specifications NFX - NFU - 6FZ - RFN - RFS
69
Engine Specifications VJX - 8HX - 8HW - 8HV - 8HY - 8HZ
70
Tightening Torques
71
All Types
72
RH Engine Support/Lh Engine Support on Gearbox
73
Torque Reaction Rod
73
Table of Contents
74
Tightening Torques Crankshaft/Cylinder Block/Head
74
Tightening Torques Flywheel/Clutch/Lubrication and Cooling Circuit
75
Tightening Torques Engine 8HX - 8HW
76
Timing Belt Tensioner Roller 2
77
Coolant Outlet Housing
79
Tightening 2
79
Tightening Torques Engines 8HY - 8HV
80
Angular Tightening 44
81
Inlet Manifold
81
Exhaust Manifold 1.7
81
Cylinder Block
81
Tightening Torques Engines : RFS - VJX
83
Cylinder Head SAXO - XSARA PICASSO
84
Cylinder Head C3
86
Cylinder Head XSARA - C3
90
Cylinder Head XSARA PICASSO
91
Cylinder Head XSARA
95
Cylinder Head XSARA - XSARA PICASSO
98
Belt Tension/Seem Units Correspondence Table
100
Auxiliary Equipment Drive Belt
101
Auxiliary Equipment Drive Belt SAXO
104
Auxiliary Equipment Drive Belt C3
105
Auxiliary Equipment Drive Belt XSARA PICASSO
107
Auxiliary Equipment Drive Belt XSARA
109
Auxiliary Equipment Drive Belt SAXO - XSARA
110
Auxiliary Equipment Drive Belt XSARA - XSARA PICASSO
114
Checking and Setting the Valve Timing
128
Checking and Setting the Valve Timing SAXO - XSARA
130
Checking and Setting the Valve Timing C3
133
Checking and Setting the Valve Timing SAXO
147
Checking and Setting the Valve Timing XSARA - XSARA PICASSO
167
Checking and Setting the Valve Timing XSARA
186
Old/New Fitting
201
Special Features of the Timing - XSARA
210
Camshaft Hub Identification
210
Valve Clearance Settings
211
Checking the Oil Pressure
212
Oil Filters
213
Filling and Bleeding the Cooling Circuit
214
Idling/Depollution SAXO - C3 - XSARA PICASSO
215
Petrol Injection SAXO
216
Petrol Injection C3
217
Petrol Injection XSARA - XSARA PICASSO
218
Depollution Technical Checks (France)
219
Emission Standards
220
Safety Requirements: Hdi Direct Injection System XSARA - XSARA PICASSO
226
Cleanliness Requirements XSARA - XSARA PICASSO
227
Bosch Injection Pump Specifications SAXO
228
Checking and Setting the Bosch Mechanical Injection Pump SAXO
230
Fitting Bosch Injectors SAXO
234
Prohibited Operations: Siemens HDI Direct Injection System C3
235
Prohibited Operations: Delphi HDI Direct Injection System C3
237
Checks: Low Pressure Fuel Supply Circuit C3
239
Air Supply Circuit Specification C3
241
Checks: Exhaust Gases Recycling Circuit C3
246
Checks: Turbo Pressure C3
247
Specifications of the Delphi Diesel Injection Pump XSARA
249
Checking and Setting the Delphi Diesel Injection Pump XSARA
251
Adjusting the Mechanical Controls of the Delphi Injection Pump XSARA
254
Fitting Delphi Diesel Injectors XSARA
256
Injection Pump Specifications (Bosch and Siemens) XSARA PICASSO
257
Prohibited Operations: Hdi Direct Injection System XSARA PICASSO
258
Checks: Low Pressure Fuel Supply Circuit XSARA PICASSO
260
Checks: Air Supply Circuit XSARA PICASSO
262
Checks: Turbo Pressure XSARA PICASSO
263
Checks: Exhaust Gases Recycling Circuit XSARA PICASSO
265
Sparking Plugs
266
Speedometer
267
Clutch Specifications C3 - SAXO
268
Clutch Specifications C3
269
Clutch Specifications XSARA - XSARA PICASSO
270
Clutch Specifications BERLINGO
271
Lutch: Check and Adjustments SAXO - XSARA
272
Clutch: Checks and Adjustments XSARA
276
Clutch: Checks and Adjustments XSARA - XSARA PICASSO
277
Gearbox and Tyre Specifications SAXO
278
Gearbox and Tyre Specifications C3 - All Types
279
Gearbox and Tyre Specifications XSARA
280
Gearbox and Tyre Specifications XSARA PICASSO
281
Gearbox MA/5 SAXO - XSARA
282
Gearbox MA/5 - C3
284
Gearbox BE4/5 - C3 - XSARA - XSARA PICASSO
291
Gearbox Controls BE4/5 - C3 - XSARA - XSARA PICASSO
292
Gearbox BE4/5 - C3
294
Gearbox BE4/5 - XSARA - XSARA PICASSO
295
Gearbox Controls BE4/5 XSARA - XSARA PICASSO
299
BE4/5 Gearbox Checks and Adjustments XSARA - XSARA PICASSO
300
Automatic Gearbox MB3 SAXO
302
Recommendations and Precautions (Automatic Gearbox MB3) - SAXO
303
Special Features: Automatic Gearbox MB3 - SAXO
306
MB3 Automatic Gearbox Controls SAXO
307
MB3 Automatic Gearbox Controls - Checks and Adjustments - SAXO
308
Automatic Gearbox - AL4: C3 - XSARA - XSARA PICASSO
309
Recommendations - Precautions (Boite de Vitesses Automatique al 4) C3 - XSARA - XSARA PICASSO
310
Recommendations - Precautions (Automatic Gearbox al 4) XSARA - XSARA PICASSO
317
Driveshafts - Gearbox SAXO - C3 - XSARA - XSARA PICASSO
318
Axle Geometry SAXO - All Types
319
Axle Geometry
321
Front Axle SAXO All Types
322
Rear Axle SAXO All Types
323
Rear Axle Suspension SAXO All Types
324
Steering Specifications SAXO - All Types
325
Manual Steering SAXO - All Types
326
Power Assisted Steering SAXO - All Types
327
Axle Geometry C3
330
Front Axle C3
333
Rear Axle C3
334
Suspension C3
335
Features of Electric Power Steering C3
338
Special Features: Steering C3
341
Axle Geometry XSARA - All Types
343
Axle Geometry XSARA
345
Front Axle XSARA - All Types
348
Rear Axle XSARA - All Types
351
Rear Damper XSARA - All Types
355
Manual Steering Specifications XSARA - All Types
356
Power-Assisted Steering Specifications XSARA - All Types
359
Axle Geometry XSARA PICASSO - All Types
363
Front Axle XSARA PICASSO - All Types
366
Rear Axle XSARA PICASSO - All Types
367
Suspension XSARA PICASSO - All Types
369
Steering Column Specifications XSARA PICASSO - All Types
371
Steering Specifications XSARA PICASSO - All Types
372
Power-Assisted Steering Specifications XSARA PICASSO - All Types
374
Brake Specifications SAXO - All Types
375
Brakes SAXO - All Types
377
Handbrake Adjustment SAXO - All Types
381
Bleeding the Brakes SAXO
382
Brake Specifications (Without ABS) C3
383
Brake Specifications (with ABS) C3
384
Brake Specifications C3
385
Brake Specifications
390
Handbrake Adjustment C3
391
Bleeding and Filling the Braking System C3
393
Brake Specifications XSARA
396
Brake Specifications XSARA - All Types
398
Rear Brake Specifications XSARA - All Types
407
Check and Adjustments: Brake Compensator XSARA - All Types
409
Checking the Brake Pressure
413
Adjusting the Compensator
414
Handbrake XSARA - All Types
415
Bleeding the Brakes SAXO - All Types
416
Brake Specifications XSARA PICASSO - All Types
417
Checking and Adjusting the Load-Sensitive Brake Compensator XSARA PICASSO - All Types
421
Handbrake Adjustment - XSARA PICASSO - All Tpes
428
Bleeding the Brakes XSARA PICASSO - All Types
429
Starter Motors
430
Starter Motors SAXO
432
Starter Motors XSARA
434
Starter Motors XSARA PICASSO
436
Alternators
437
Alternators SAXO
438
Alternators C3
440
Alternators XSARA
442
Alternator XSARA PICASSO
444
Charging Circuit Alternator with Mono-Function Regulator
446
Pre-Heating and Starting Systems
448
Air Conditioning R134 a (HFC)
449
Air Conditioning System (R 134A) C3 - XSARA PICASSO
451
Pollen Filter
454
Changing the Filtering/Drying Cartridge
455
BEHR Plate Evaporator
457
Air Conditioning System XSARA - All Types
458
Air Conditioning System XSARA PICASSO
459
Compressor Lubricant
461
Checking the Compressor Oil Level
462
Air Conditioning System R 134.A Testing Procedure
463
Checking the Efficiency of the Air Conditioning System
464
Checking Pressures
465
Air Conditioning System SAXO - All Types
466
Checks on the Air Conditioning Circuit
467
Air Conditioning System C3
468
Air Conditioning System XSARA PICASSO TU
478
Air Conditioning System XSARA PICASSO EW7
479
Air Conditioning System XSARA PICASSO TU - EW7
480
Air Conditioning System XSARA PICASSO DW10
481
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CITROEN Xsara 2003 Specifications
General
Brand
CITROEN
Model
Xsara 2003
Category
Automobile
Language
English
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