CITROEN C2 2003 User Manual

2003
2003
CAR 050016
AC.QCAV/MTD
Méthodes Techniques Documentation
 ’’The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without
prior written authorisation from the manufacturer is forbidden.‘‘
PRIVATE CARS
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the
motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The
information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full
responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each model in the
range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and
to obtain any possible updates».

CITROEN C2 2003 Specifications

General

Brand	CITROEN
Model	C2 2003
Category	Automobile
Language	English

Summary

Vehicle Identification and Specifications

Recommended Engine Oils

Engine Specifications Overview

Cylinder Head Information

Engine Component Tightening Torques

Crankshaft and Cylinder Block Torques

Specifies torques for crankshaft pulley, sump, and timing components.

Cylinder Head Component Torques

Details torques for cylinder head covers, manifolds, and pulleys.

Engine Accessory and Alternator Torques

Lists torques for accessories, alternators, and aircon compressor.

Cylinder Head Part Torques

Lists torques for coolant housing, camshaft caps, and manifolds.

Flywheel and Clutch Assembly Torques

Specifies torques for engine flywheel, oil pump, and coolant pump.

8HX Engine Specifications

Circuit Component Tightening Torques

Lubrication and Diesel Injection Circuit Torques

Specifies torques for oil pump, fuel rail, and injectors.

Cooling Circuit Component Torques

Details torques for coolant pump and outlet housing.

Auxiliary Equipment Drive Belt Procedures

Valve Timing Checks and Setting

Valve Timing Checks (HFX-KFV-NFU)

Tools and initial steps for valve timing checks on HFX-KFV-NFU engines.

Valve Timing Setting (NFU Engine)

Detailed steps for setting valve timing on NFU engines.

Valve Timing Setting (HFX-KFV Engines)

Detailed steps for setting valve timing on HFX-KFV engines.

Valve Timing Setting (8HX Engine)

Procedures for setting valve timing on the 8HX engine.

Exhaust System Specifications

Cooling System Specifications

Engine Oil Pressure Checks

Valve Clearance Adjustment

Cooling System Filling and Bleeding

Cooling System Draining Procedure

Procedure for draining coolant from the system.

Cooling System Refilling and Bleeding

Instructions for refilling and bleeding the cooling system.

Petrol Injection System Details

Prohibited Operations: SIEMENS HDI Injection System

HDI Injection System Precautions

Warnings regarding cleaning, fuel supply, and electric circuit operations.

Diesel Injector and High Pressure Pump Precautions

Prohibitions related to diesel injectors and the high-pressure fuel pump.

Safety Requirements: HDi Injection System

HDI System Safety Imperatives

Imperatives regarding high pressure, engine running, and post-stop safety.

HDI System Cleanliness Procedures

Procedures for maintaining cleanliness during injection system work.

Low Pressure Fuel Supply Circuit Checks

Air Supply Circuit Specifications

Air Supply Circuit Checks

Exhaust Gas Recycling Circuit Checks

Turbo Pressure Checks

Multipoint Injection System Features

Siemens HDI Injection System Features

Clutch System Specifications

Gearbox and Tyre Specifications (MA5)

Gearbox and Tyre Specifications (MA5 Piloted)

Recommendations and Precautions: MA Piloted Gearbox

Piloted Gearbox Safety and Operations

Safety rules for electrical components, checks, driving, and towing.

Engaging Neutral via Diagnostic Tool

Procedure for engaging neutral using a diagnostic tool.

Engaging Neutral Manually

Manual procedure for engaging neutral without a diagnostic tool.

MA/5 Gearbox Controls

Driveshaft and Gearbox Specifications

Wheels and Tyres Information

Tyre Pressure Specifications

Recommended tyre pressures for vehicle empty and under load conditions.

Axle Geometry Procedures

Axle Geometry Measurement Conditions

Specifies conditions for checking axle geometry, including tyre pressure and vehicle height.

Axle Geometry Data Table

Provides tracking, camber, and castor values for front and rear axles.

Front Axle Specifications

Rear Axle Specifications

Front Suspension Components

Electric Power Steering System Features

Steering Mechanism Specifications

Details steering mechanism components, torques, and vehicle parameters.

Electric Power Steering ECU Details

Brake Specifications (Without ABS)

Brake Specifications (With ABS)

Brake Component Tightening Torques

Handbrake Adjustment Procedure

Braking System Bleeding and Refilling

Braking System Draining Process

Braking System Refilling and Bleeding

Pre-Post Heating Circuit Features

Starter Motor Information

Alternator Specifications

Alternator Charging Circuit Checks

Alternator Output Measurement Procedure

Air Conditioning Refrigerant and Oil Specs

Air Conditioning System Features

Compressor and Condenser Component Details

Pollen Filter Replacement Procedure

Filtering/Drying Cartridge Change (Removal)

Filtering/Drying Cartridge Change (Refitting)

Compressor Oil Level Check Procedures

Methods for checking compressor oil level based on leak severity.