Claas LEXION 540 C Repair Manual Supplement

3
82703
Contents
1 Introduction
1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Validity of manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Feed rake conveyor
2.1 Feed rake conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Replacing the HP feed rake conveyor anti-slip strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Straw discharge
3.1 Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Overview of chaff spreader / chaff spreader fan LEXION 600 - 560 (type 589 - 584) . . . . . . . . 8
3.1.2 Overview of radial spreader LEXION 600 - 560 (type 589 - 584) . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 Overview of straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Drives
4.1 Drive belts / drive chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . . 14
4.1.2 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . 16
4.1.3 Drive diagram, left side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . . 17
4.1.4 Drive diagram, right side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . 19
4.1.5 Drive diagram, left side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . . 21
4.1.6 Drive diagram, right side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . 23
4.1.7 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . . 24
4.1.8 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . 26
4.1.9 Drive diagram, left side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . . 28
4.1.10 Drive diagram, right side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . 30
4.1.11 Removing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.12 Installing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.13 Adjusting belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.1 Overview of fan variable-speed drive (electric) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.2 Overview of fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . . . . . . 37
4.2.3 Overview of fan variable-speed drive from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.3 Special tool for fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . 41
4.3.1 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 41
4.3.2 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 42
4.4 Front attachment drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.4.1 Overview of belt (R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.4.2 Removing the drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4.3 Overview of drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4.4 Installing drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.4.5 Overview of belt (R3) (with front attachment variable-speed drive) . . . . . . . . . . . . . . . . . . . . . 47
4.4.6 Removing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . 48
4.4.7 Overview of front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . . 49
4.4.8 Installing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . 50
4.4.9 Overview of belt (R3) (with front attachment step drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.10 Overview of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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Claas LEXION 540 C Specifications

General

Brand	Claas
Model	LEXION 540 C
Category	Farm Equipment
Language	English