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Cleaver-Brooks Profire E Series - User Manual

Cleaver-Brooks Profire E Series
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Manual Part No. 750-297 07/2019
Profire E/LNE
Burner
Light Oil, Gas, or Combination
Installation
Operation
Maintenance
Table Of Contents

Table of Contents

Questions and Answers

  • J
    Jessica FordAug 7, 2025
    How to fix Cleaver-Brooks Profire E Burner that does not start?
    • M
      Michael AcostaAug 7, 2025
      If your Cleaver-Brooks burner isn't starting, begin by checking and closing the main disconnect switch. Then, replace any blown control circuit fuses. Repair any loose or broken electrical connections. Reset the program relay safety switch. Inspect limit settings and ensure parameters are met. Reduce pressure or temperature to the appropriate setting if it's too high. Refill the water to the required level if it's low. Adjust fuel pressure as necessary to be within the settings of low and high-pressure switches. Finally, ensure the fuel valve auxiliary switch is closed.
  • S
    Suzanne YorkAug 18, 2025
    What to do if Cleaver-Brooks Profire E Burner stays in low-fire?
    • K
      Kelsey PatelAug 18, 2025
      If the Cleaver-Brooks burner remains in low-fire, adjust the pressure or temperature to the modulating control setting if it's above that setting. Verify and adjust the manual-automatic switch position. Inspect, repair, or replace the modulating motor if it's inoperative. Repair or replace the modulating control if it's defective. Tighten or correct any loose or binding components such as linkages, cams, or setscrews.
  • K
    kimberlywilsonAug 23, 2025
    How to troubleshoot Cleaver-Brooks Burner modulating motor that does not operate?
    • J
      Jason VillaAug 23, 2025
      To troubleshoot a Cleaver-Brooks burner modulating motor that doesn't operate: * Verify and adjust the manual/automatic switch position. * Secure or free any loose or jammed linkages. * Inspect and replace the motor if defective, especially if it doesn't drive to open or close during pre-purge or close on burner shutdown. * Repair any loose electrical connections. * Repair or replace the damper motor transformer if defective. * Investigate and rectify motor operation issues if the motor does not operate on demand. * Correctly set or replace the modulating control if it's improperly set or inoperative. * Replace defective motor.
  • R
    rachelsalasAug 27, 2025
    Why Cleaver-Brooks Burner has pilot flame, but no main flame?
    • S
      Shawn PhillipsAug 27, 2025
      If your Cleaver-Brooks burner has a pilot flame but no main flame, adjust the pilot flame to the proper size if it's insufficient. Open the manual gas cock if it's closed. Repair or replace the main gas valve if it's inoperative. Repair or replace the gas pressure regulator if it's inoperative. Ensure the oil supply is unobstructed and valves are open if the oil supply is cut off. Repair or replace the supply pump if it's inoperative. Refill the fuel supply if there is no fuel. Repair or replace the main oil valve if it's inoperative. Clean or replace the flame detector or sight tube if the flame detector is defective, sight tube is obstructed, or lens is dirty. Restore voltage to the main fuel valve circuit if there is insufficient or no voltage at the main fuel valve circuit terminal.
  • M
    Michael LongNov 1, 2025
    What to do if Cleaver-Brooks Profire E Burner shuts down during firing?
    • C
      Curtis WellsNov 2, 2025
      If the Cleaver-Brooks burner shuts down during firing, there are several potential causes. First, check for a loss or stoppage of fuel supply and restore it. Inspect for a defective fuel valve or loose electrical connections, and repair or secure them. Test and replace the flame detector if it's weak or defective. Clean the scanner lens and clear the sight tube if they are dirty. If the programmer lockout switch hasn't tripped, inspect the limit circuit and reset any opened safety controls. If the programmer lockout switch has tripped, inspect the fuel lines and valves to ensure they are functioning. Also, check for open circuits in the running interlock and secure any that are found. Investigate and remedy the cause of flame failure. Adjust the air/fuel ratio correctly if it's improper. S...
  • T
    Timothy JonesNov 11, 2025
    Why Cleaver-Brooks Burner has no ignition?
    • M
      Mercedes CarrilloNov 11, 2025
      If your Cleaver-Brooks burner has no ignition, start by inspecting and repairing the electrode grounding or porcelain if there's a lack of spark. Adjust the electrode to the proper settings if they are improper. Secure or replace the ignition cable if the terminal is loose or the cable is shorted. Replace the ignition transformer if it's inoperative. Check and restore voltage to the pilot ignition circuit if there is insufficient or no voltage at the pilot ignition circuit terminal. Ensure gas pressure is sufficient and replace or repair as needed if there is a lack of fuel. Check and close the low-fire switch if it's open in the low-fire proving circuit. Inspect and restore damper motor operation if the damper motor is not closed. Free any bindings in the damper system if the damper is ja...

Summary

CHAPTER 1 Introduction

CHAPTER 2 Installation

2.3 Combustion Chamber Recommendations and E Refractory Dimensions

Provides dimensions for combustion chambers.

2.3.1 Watertube Boiler Dimensions

Gives specific dimensions for watertube boilers.

2.3.2 Firetube Boiler Dimensions

Gives specific dimensions for firetube boilers.

2.4 Installation

Covers general installation procedures and guidelines.

2.4.1 General

Outlines general installation guidelines and materials.

2.4.2 Refractory Dry Oven

Details requirements for refractory dry ovens.

2.11 Installation Checklist

Provides a checklist for installation verification.

CHAPTER 3 Operation

3.1 Preparations for Starting

Steps to take before starting the burner.

3.1.1 Oil Flow

Checks for proper oil flow.

3.1.2 Oil Pressure

Checks for correct oil pressure.

3.1.3 Firing Preparations for Oil Burners

Pre-firing checks for oil operation.

3.1.4 Firing Preparations for Gas Burners

Pre-firing checks for gas operation.

3.4 Startup Sequence

Describes the burner's startup sequence.

3.7 Safety Shutdown

Describes conditions causing a safety shutdown.

3.8 Startup and Operating

General startup and operating procedures.

3.8.1 Gas Burners

Startup and operating for gas burners.

3.8.2 Oil Burners

Startup and operating for oil burners.

CHAPTER 4 Adjustments

4.2 Combustion Adjustment on Gas and Oil

Guides on adjusting combustion for efficiency.

4.2.1 Stack Temperature

How to adjust and monitor stack temperature.

4.2.2 Smoke Measurement

Methods for measuring smoke.

4.2.3 Gas Adjustments

Specific adjustments for gas firing.

4.2.4 Fuel Oil Adjustments

Specific adjustments for fuel oil firing.

4.4 Gas System

Adjustments related to the gas system.

4.4.1 Gas Pressure

Adjusting gas pressure.

4.4.2 Gas Flow

Determining and adjusting gas flow.

4.4.3 Gas Pilot Flame Adjustment

Adjusting the pilot flame for gas.

4.4.4 Main Gas Pressure Regulator

Adjusting the main gas pressure regulator.

4.4.7 Gas Combustion Adjustment

Fine-tuning gas combustion.

4.5 Oil System

Adjustments related to the oil system.

4.5.1 Oil Metering System

Adjusting the oil metering system.

4.5.2 Atomizing Air Pressure

Adjusting atomizing air pressure.

4.7 Cam Trim Adjustment

Fine-tuning cam settings for air/fuel ratio.

CHAPTER 5 Maintenance

5.15 Checking Flame Failure

Procedures for checking flame failure.

5.15.1 Pilot Flame Failure

Checks for pilot flame failure.

5.15.2 Failure to Light Main Flame

Checks for main flame failure.

5.15.3 Loss of Flame

Checks for loss of flame.

CHAPTER 6 Troubleshooting

6.2 Emergency Shutdown

Steps for emergency shutdown procedures.

6.3 Problem;Possible Causes

Lists common problems and their causes.

CHAPTER 8 LNE Series FGR System

Cleaver-Brooks Profire E Series Specifications

General IconGeneral
BrandCleaver-Brooks
ModelProfire E Series
CategoryBurner
LanguageEnglish

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