EasyManua.ls Logo

Cleveland KGL-100 - User Manual

Cleveland KGL-100
47 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
MODELS:
Stationary - KGL-40, KGL-60, KGL-80, KGL-100
Tilting - KGL-40-T, KGL-60-T, KGL-80-T
Short Series - KGL-40-SH, KGL-60-SH,
KGL-40-TSH
KGL-40
KGL-40-T
KGL-40SH
SE95003-1 Rev. 6
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Clev elan
d
Enodis

Other manuals for Cleveland KGL-100

Question and Answer IconNeed help?

Do you have a question about the Cleveland KGL-100 and is the answer not in the manual?

Summary

User Information

Key Operational Guidelines

Key points for safe installation and operation of the equipment.

Safety First

Safety Precautions

DANGER, IMPORTANT, CAUTION, SERVICING, and GAS APPLIANCES warnings and guidelines.

Inspection and Installation

Shipping Damage Instructions

Guidelines for reporting and processing shipping damage claims.

Installation Requirements

Compliance with codes, clearances, ventilation, and gas supply.

Electrical, Water, and Initial Setup

Electrical and Water Connections

Kettle electrical requirements, grounding, and water jacket details.

Post-Installation Checks

Verifying operation, gas leaks, power, and safety circuits.

Initial Cleaning

Kettle must be cleaned and sanitized after installation before first use.

Operating Instructions

Controls and Indicators

Description and function of kettle controls, switches, and indicator lights.

Kettle Operation

Temperature Settings Chart

Approximate product temperature settings for kettle operation.

Boiling Time Estimates

Approximate times for boiling water based on kettle capacity.

Cleaning and Care

Care and Cleaning Guidelines

Regular cleaning for optimal performance and safe operation.

Cleaning Restrictions

Prohibited cleaning agents, tools, and methods to protect the kettle.

Stainless Steel Maintenance

Preventing Stainless Steel Corrosion

Understanding factors that cause corrosion and how to prevent it.

Proper Cleaning Practices

Using correct tools and agents to clean stainless steel surfaces.

Recommended Cleaning Agents

Specific cleaners for different cleaning tasks and review notes.

Service Parts Identification

Console Controls Parts List

List and diagram of parts for the kettle's main control console.

Electrical Component Box Parts

Gas Control Assembly

Stationary Models Assembly

Diagram and parts list for the stationary model gas control assembly.

Tilting Models Assembly

Diagram and parts list for the tilting model gas control assembly.

Gearbox Assembly Components

Pneumatic Box Assembly Components

Optional Flush Piston Valve Assembly

Trunnion Assembly Parts

Tangent Draw-Off Valve Parts

Pressure Relief Assembly Components

Hinge Assembly Parts

Wrap Covers Part Identification

Maintenance and Inspection

Maintenance Checklist

Routine checks for kettle components to be performed every six months.

Kettle Safety Inspections

Safety Valve Checks

Proper installation and common unsafe modifications of safety valves.

Unsafe Safety Valve Practices

Examples of incorrect safety valve installations to avoid.

Key Component Safety and Operation

Safety Thermostat Installation

Proper placement and wiring of the safety thermostat.

Low Water Level Probe Function

Correct attachment and common bypass methods for the low water probe.

Operating Thermostat & Air Switch

Functionality and proper connection of the operating thermostat and air switch.

Maintenance Procedures

Lubrication Schedule

Monthly lubrication steps for trunnion housings and gearbox assembly.

Hinge Adjustment

Steps for adjusting kettle hinge tension and alignment.

Troubleshooting - General

Troubleshooting: Kettle Heating Issues

Kettle Wont Heat

Step-by-step guide to diagnose why the kettle is not heating.

Troubleshooting: Kettle Performance

Kettle Not Hot Enough

Diagnosing and resolving issues where the kettle fails to reach target temperature.

Delayed Ignition Problems

Troubleshooting steps for slow or delayed burner ignition.

Troubleshooting: Temperature Control

Kettle Overheating

Diagnosing and resolving issues where the kettle temperature exceeds the set point.

Low Water Indicator Stays On

Troubleshooting the persistent activation of the low water warning light.

Kettle Venting and Leak Testing

Kettle Venting Procedure

Procedure for venting the kettle when the vacuum gauge is in the 'VENT AIR' zone.

Repairing Steam Jacket Leaks

Steps to test for and repair leaks in steam jacketed kettle fittings.

Reservoir Fill Procedure

Pressure Relief Valve Testing

Periodic Valve Testing

Recommended semi-annual testing of the pressure relief valve.

Calibrating the Kettle

Kettle Jacket Maintenance

Flushing Procedure

Steps for flushing debris from the kettle jacket.

Refilling Unit Procedure

Steps for refilling the kettle jacket with solution.

Gas Kettle Orifice Replacement

Field Conversion Instructions

Natural Gas to Propane Conversion

Steps to convert the kettle from natural gas to propane fuel.

Conversion Parts List

List of specific parts required for the gas conversion process.

Wiring Diagrams (Post-Sept. 2004)

Diagram #1: NA 110-120 V 60 Hz

Wiring diagram for North American models, 110-120V, 60Hz.

Wiring Diagrams (Post-Sept. 2004)

Diagram #2: NA 200-240 V 60 Hz

Wiring diagram for North American models, 200-240V, 60Hz.

Wiring Diagrams (Post-Sept. 2004)

Diagram #3: CE France 200-240 V 50 Hz

Wiring diagram for CE France models, 200-240V, 50Hz.

Wiring Diagrams (Post-Sept. 2004)

Diagram #4: CE;Japan 100-120 V 50 Hz

Wiring diagram for CE/Japan models, 100-120V, 50Hz.

Wiring Diagrams (Post-Sept. 2004)

Diagram #5: CE England 200-240 V 60 Hz

Wiring diagram for CE England models, 200-240V, 60Hz.

Wiring Diagrams (Pre-Sept. 2004)

Diagram #1: NA 110-120 V 60 Hz

Wiring diagram for North American models, 110-120V, 60Hz.

Wiring Diagrams (Pre-Sept. 2004)

Diagram #2: NA 200-240 V 60 Hz

Wiring diagram for North American models, 200-240V, 60Hz.

Wiring Diagrams (Pre-Sept. 2004)

Diagram #3: CE France 200-240 V 50 Hz

Wiring diagram for CE France models, 200-240V, 50Hz.

Spare Parts List

Cleveland KGL-100 Specifications

General IconGeneral
Capacity100 gallons
Power TypeGas
MaterialStainless Steel
Control TypeManual
Gas TypeNatural Gas

Related product manuals