Cleveland KGL-40-T - User Manual

KGL-40-T
K
GL-40SH
Model # &
Serial #.
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Gas Floor Model Kettles
Part # - KE004002-2 B August 2019
MODELS:
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.com to locate a
service or sales representative in your area.
TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury or death.
!

Summary

Statement of Responsibilities

For Your Safety

General Warnings and Precautions

Installation

General Installation Requirements

Ventilation Requirements

Guidelines for proper ventilation and exhaust systems for gas kettles.

Unit Positioning and Clearances

Gas Supply and Connections

Electrical Supply and Connections

Post-Installation Checks

Cleaning Procedures

Operating Instructions

Operating the Kettle

Step-by-step instructions for daily startup and kettle operation.

Operating Controls and Indicators

Identification and explanation of the kettle's operational controls and indicator lights.

Cleaning Instructions

Cleaning Warnings and Restrictions

Prohibitions on using certain cleaning agents and tools for kettle maintenance.

Preventative Maintenance

Daily Pre-Startup Inspection

Daily checks to perform before operating the kettle for safety and readiness.

Six Month Service Inspection

Maintenance tasks to be performed every six months for the unit.

Yearly Service Inspection

Annual maintenance tasks to ensure continued reliable operation.

Troubleshooting and Maintenance Procedures

Mechanical Checks

Checks and adjustments for mechanical components like controls and tilt crank.

Troubleshooting Guides (Legend)

Troubleshooting Guides (Continued)

Kettle Safety Inspection and Testing

Safety Valve Installation

Safety Thermostat Inspection

Gas Kettle Air Switch Check

Low Water Level Probe Testing

Pressure Relief Valve Testing

Procedure for periodic testing of the pressure relief valve.

Calibrating Procedure

Repairing Steam Jacket Leaks

Kettle Venting Instructions

Reservoir Fill Procedures

Kettle Jacket Cleanout and Passivation Procedures

Wiring Diagram - 110-120 V, 60 Hz

Console Controls

Pressure Relief Assembly

Gas Control Assembly

Gas Control Assembly Components

Gas Control Assembly (Tilting Models)

Electrical Component Box - 115 Volt Units

Cleveland KGL-40-T Specifications

General

Brand	Cleveland
Model	KGL-40-T
Category	Kettle
Language	English