Cleveland KGL-60-T - User Manual

KGL-40-T
K
GL-40SH
Model # &
Serial #.
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Gas Floor Model Kettles
Part # - KE004002-2 B August 2019
MODELS:
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.com to locate a
service or sales representative in your area.
TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury or death.
!

Summary

Statement of Responsibilities

General Safety Precautions

Safety Warnings and Guidelines

Servicing Safety Procedures

Essential safety measures and precautions to be followed during servicing.

Installation Procedures

Installation Requirements and Ventilation

Gas, Electrical, and Water Setup

Operating Instructions

Kettle Operation Guide

Step-by-step guide for preheating, cooking, and post-cooking operations.

Preventative Maintenance Schedule

Daily Startup Checks

Routine checks to ensure the unit is safe and ready for operation before use.

Periodic Service Inspections

Troubleshooting and Parts Lists

Spare Parts and Mechanical Checks

Troubleshooting Guides - Legend

Kettle Heating Troubleshooting

Kettle Wont Heat

Flowchart for diagnosing and resolving issues with the kettle not heating.

Kettle Heating and Ignition Troubleshooting

Kettle Not Hot Enough

Flowchart for diagnosing and resolving issues with insufficient heating.

Delayed Ignition Issues

Flowchart for diagnosing and resolving delayed ignition problems.

Kettle Temperature and Indicator Troubleshooting

Kettle Overheating Problems

Flowchart for diagnosing and resolving issues with overheating.

Red Indicator Light Troubleshooting

Flowchart for diagnosing and resolving problems related to the red LED indicator.

Safety Inspections and Testing

Valve and Probe Safety Checks

Calibration and Leak Repair Procedures

Calibration and Free Air Calculation

Kettle Venting and Reservoir Procedures

Electrical Diagrams and Components

Wiring Diagram (110-120 V)

Schematic showing the electrical connections for 110-120 volt units.

Gas Control Assembly Details

Gas Control Assembly - Orifices

Gas Control Assembly - Tilting Models

Electrical Component Box

115 Volt Unit Components

Illustration and part list for the electrical component box of 115 volt units.

Cleveland KGL-60-T Specifications

General

Brand	Cleveland
Model	KGL-60-T
Category	Kettle
Language	English