Cleveland KGL-80-T - User Manual

KGL-40-T
K
GL-40SH
Model # &
Serial #.
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Gas Floor Model Kettles
Part # - KE004002-2 B August 2019
MODELS:
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.com to locate a
service or sales representative in your area.
TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury or death.
!

Summary

General Safety Information

General Safety Precautions

Essential safety warnings for operating the equipment.

Warning Labels and Service Precautions

Explains warning symbols and crucial service safety measures.

System Requirements and Initial Setup

Gas, Electrical, and Water Connections

Details gas supply, electrical connections, and water for operation.

Kettle Operation

Operating the Kettle

Step-by-step guide for operating the kettle.

Controls and Indicators Overview

Identifies and explains the function of controls and indicators.

Preventative Maintenance

Periodic Service Inspections

Guidelines for six-month and yearly maintenance tasks.

Troubleshooting and Spare Parts

Troubleshooting Guides

Troubleshooting Guide Legend

Explains symbols and components used in troubleshooting flowcharts.

Kettle Wont Heat Diagnosis

Flowchart for diagnosing and resolving kettle heating failures.

Kettle Heating Performance Troubleshooting

Flowcharts for insufficient heating and delayed ignition.

Kettle Temperature and LED Issues

Flowcharts for overheating and persistent red LED issues.

Safety Inspection and Testing

Operational Safety Tests

Testing procedures for pressure relief valves, probes, and air switches.

Venting and Reservoir Procedures

Kettle Jacket Maintenance

Pressure Relief Valve Testing

Steps to periodically test the pressure relief valve.

Gas System Procedures

Electrical Diagrams

Wiring Diagram (110-120 V)

Electrical schematic for 110-120V units.

Control Console Components

Pressure Relief Assembly

Gas Control Assembly

Stationary and Tilting Models

Identifies parts for stationary and tilting gas control assemblies.

Electrical Component Box

115 Volt Unit Components

Gearbox Assembly

Spare Parts Lists

Cleveland KGL-80-T Specifications

General

Capacity	80 gallons
Type	Tilting Kettle
Heat Source	Gas
Material	Stainless Steel
Auto Shut-off	No
Boil-dry Protection	No
Water Level Indicator	No