Cleveland KGL-40 - User Manual

KGL-40-T
K
GL-40SH
Model # &
Serial #.
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Gas Floor Model Kettles
Part # - KE004002-2 B August 2019
MODELS:
KGL-40, KGL-60, KGL-80, KGL-100
KGL-40-T, KGL-60-T, KGL-80-T
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.com to locate a
service or sales representative in your area.
TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury or death.
!

Summary

Statement of Responsibilities

User Responsibilities and Liability

General Safety Information

Essential Safety Precautions

Provides essential safety warnings and instructions for operating the equipment.

Equipment Safety Warnings

Operational Hazard Advisories

Details specific warnings related to operation, maintenance, and potential hazards.

Installation Procedures

Ventilation and Clearance Requirements

System Requirements and Checks

Gas and Electrical Supply Specifications

Details gas supply, electrical requirements, codes, and grounding.

Post-Installation Checks

Kettle Operation

Controls and Indicators Explained

Identifies and explains the function of various controls and indicator lights.

Operating the Kettle Step-by-Step

Guide on preheating, operating, and shutting down the kettle.

Cleaning and Disposal

Cleaning Best Practices and Warnings

Emphasizes regular cleaning and lists prohibited agents/methods.

Preventative Maintenance

Scheduled Maintenance Inspections

Daily, six-month, and yearly inspection procedures.

Troubleshooting and Parts

Maintenance Procedures and Mechanical Checks

Procedures for mechanical checks and general maintenance tasks.

Kettle Troubleshooting Guides

Component Identification Legend

Identifies key components used in troubleshooting flowcharts.

Kettle Heating Issues

Kettle Wont Heat Diagnosis

Flowchart to diagnose and resolve issues when the kettle does not heat.

Kettle Performance Issues

Kettle Not Hot Enough Diagnosis

Flowchart to diagnose issues related to insufficient heating.

Delayed Ignition Troubleshooting

Steps to identify and fix problems with delayed ignition.

Kettle Temperature Control Issues

Kettle Overheating Diagnosis

Flowchart to diagnose and resolve issues when the kettle overheats.

Red LED Indicator Troubleshooting

Safety Component Testing

Safety Valve and Thermostat Checks

Calibration and Leak Repair

Temperature Control Calibration

Kettle Venting and Reservoir Fill

Kettle Venting Procedure

Reservoir Fill Procedure

Kettle Jacket Maintenance

Gas System Maintenance

Gas Conversion Kits and Orifice Replacement

Electrical Wiring Diagram

110-120 V, 60 Hz Wiring Schematic

Gas Control Assembly

Stationary and Tilting Model Parts

Gearbox Assembly

Cleveland KGL-40 Specifications

General

Brand	Cleveland
Model	KGL-40
Category	Kettle
Language	English