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CLIVET MSAT-XEE 10.2 User Manual

CLIVET MSAT-XEE 10.2
42 pages
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M09G60E14-04 11-07-17
Installation and
operating manual
Air cooled condensing unit for outdoor installation
MSAT-XEE 8.2-30.2
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CLIVET MSAT-XEE 10.2 Specifications

General IconGeneral
BrandCLIVET
ModelMSAT-XEE 10.2
CategoryHeat Pump
LanguageEnglish

Summary

General Description

Manual Overview

Provides guidance on correct unit installation, use, and maintenance.

Preliminaries for Operation

Specifies that only qualified personnel can operate the unit as per regulations.

Risk Situations Identification

Highlights potential hazards and necessary precautions during operation.

Intended Use Guidelines

Defines the specific applications and limitations for unit usage.

Installation Requirements

Outlines considerations for unit positioning, hydraulics, and electrics.

Maintenance Procedures

Emphasizes planning periodic inspections to avoid repair costs.

Unit Modification Policy

States that modifications void warranty and manufacturer responsibility.

Breakdown and Malfunction Handling

Instructions for disabling the unit and contacting service agents.

User Training Requirements

Installer's responsibility to train users on unit operation.

Data Update Information

Advises checking the manufacturer's website for updated data.

Indications for the User

Guidance on keeping the manual and noting unit interventions.

Unit Identification Details

Explains how to identify unit features using the serial number label.

Serial Number Importance

Highlights the serial number's uniqueness for ordering spare parts.

Assistance Request Procedure

Information required when requesting technical assistance.

Reception and Handling

Storage Instructions

Recommends observing external packaging instructions for storage.

Unit Handling Procedures

Details on verifying weight, identifying critical points, and lifting safely.

Packaging Removal

Instructions for careful removal of unit packaging.

Positioning Guidelines

Functional Spaces Requirements

Defines necessary clearances for unit operation and maintenance.

Unit Positioning Criteria

Factors to consider when selecting an installation location.

Safety Valve Gas Side

Installer's responsibility regarding drain tubes and safety valves.

Refrigerant Connections

Shut-off Valve Installation

Details on the installation of shut-off valves in the refrigerant circuit.

Risk of Explosion Warning

Highlights explosion risk from trapped refrigerant due to temperature increase.

Suction Line Installation

Guidelines for sloping and insulating the suction line.

Liquid Line Installation

Requirements for insulating and sizing the liquid line.

Liquid Receiver Purpose

Explains the function and placement of the liquid receiver.

Leak Checking Procedure

Steps for pressurizing and testing the system for refrigerant leaks.

Vacuum Operations

Process for evacuating the refrigerant circuit to remove air and humidity.

Refrigerant Charge Process

Procedure for filling the system with the correct amount of refrigerant.

Adding Oil to Compressor

Guidance on when and how to add oil, especially for long pipes.

Refrigerant Fluid Weight Estimation

Provides data to estimate the required refrigerant quantity.

HGBP - Hot Gas Bypass

Details on the Hot Gas Bypass accessory for low-temperature operation.

KCX - Connection Set

Information regarding the KCX connection set accessory.

Electrical Connections

Unit Electrical Data

Details on voltage, current, and power input from the serial label.

General Connection Guidelines

Instructions for connecting power cables and ensuring safety.

Signals and Data Lines

Recommendations for routing control and data cables to avoid interference.

Power Input Connections

Guidance on fixing power cables and avoiding contact with hot components.

Customer Electrical Connections

Responsibilities for performing electrical connections by the customer.

RCTX Remote Control Installation

Instructions for installing the RCTX remote control.

CMSC2X Communication Module

Installation of the serial communication module with RS485 converter.

Start-up Procedures

Start-up General Description

Overview of start-up operations performed by qualified technicians.

Preliminary Checks for Start-up

Essential checks before initiating the unit's start-up sequence.

Start-up Sequence Steps

Detailed chronological steps for starting the unit.

Refrigeration Circuit Checks

Parameters and checks for the refrigeration circuit during start-up.

Electric Circuit Checks

Verification of voltage, phase balance, and connections.

Compressor Crankcase Heaters

Procedure for activating compressor crankcase heaters before start-up.

Voltage and Absorption Checks

Monitoring voltages and current absorption during stable operation.

Remote Control Verification

Ensuring remote controls and optional components are connected.

Start-up Report Documentation

Importance of recording operating conditions during start-up.

97/23 CE PED Directive Compliance

Information on compliance with the Pressure Equipment Directive.

Control System Operation

Control Display Overview

Explanation of icons and indicators on the unit's display.

Control Panel Keys

Description of key functions and their actions.

Stand-by Mode Operation

Procedure for activating and confirming the standby mode.

Control System Navigation

How to navigate through the various menus and settings.

Unit ON/OFF Control

Instructions for turning the unit on and off, including emergency stop.

Changing Operating Mode

Procedure for switching between cooling, standby, and off modes.

Clock Setting Procedure

Steps to set the internal clock and date.

Display of Inputs and Outputs

How to view the status of unit inputs and outputs.

Silenced Alarm Handling

Procedure for silencing alarms and identifying their causes.

Alarm Codes and Descriptions

Listing and explanation of various alarm codes.

Alarm Reset Procedure

Steps for resetting active alarms after their cause is removed.

Alarm Log Management

Accessing and viewing the history of recorded alarms.

Alarm Log Reset Procedure

Steps to reset the unit's alarm log.

Setting Menu Parameters

Accessing and modifying configuration parameters.

Scheduling Management

Configuring programmed operation schedules for the unit.

RCTX Remote Control Options

Details and settings for the optional remote control.

Ambient Temperature Display

Configuring the unit to display ambient temperature readings.

Maintenance and Inspections

Maintenance General Description

Importance of maintenance for efficiency and lifespan.

Inspections Frequency

Recommended intervals for performing unit inspections.

Unit Booklet Recommendation

Advises creating a booklet to record unit interventions.

Voltage Safety Checks

Safety precautions regarding electrical voltage during checks.

Standby Mode for Inactivity

Procedures for long periods of unit inactivity and re-start.

Compressor Shut-off Valve

Specific instructions regarding the compressor supply line shut-off valve.

Control System Check List

Comprehensive list of checks for the control system components.

Air Coil Cleaning and Maintenance

Procedure for cleaning the air heat exchanger fins.

Electric Fan Checks

Inspection of fans, bearings, and terminal covers.

Decommissioning and Disposal

Unit Disconnecting Procedure

Steps for safely disconnecting the unit from services.

Dismantling and Disposal Guidelines

Procedures for unit dismantling and disposal at authorized centers.

Directive EC RAEE Compliance

Information on handling waste electrical and electronic equipment.

Residual Risks Identification

Electric Parts Hazards

Risks associated with electrical components and connections.

Moving Parts Hazards

Risks of injury from contact with moving mechanical parts.

Refrigerant Related Hazards

Dangers associated with refrigerant leaks, pressure, and heat.

Hydraulic Parts Hazards

Risks related to leaks or projections from hydraulic components.

Dimensional Drawings

Dimensions for Sizes 8.2-10.2-12.2

Physical dimensions and weight specifications for specific unit sizes.

Dimensions for Sizes 16.2-18.2-22.2

Physical dimensions and weight specifications for specific unit sizes.

Dimensions for Sizes 26.2-30.2

Physical dimensions and weight specifications for specific unit sizes.

Technical Information

General Technical Data

Overview of cooling capacity, power input, EER, and compressor details.

Sound Levels Data

Information on sound pressure and power levels under various conditions.

Operating Range Charts

Graphical representation of unit operating limits based on temperature.

Accessories

RCTX Remote Control

Details on the optional remote control unit and its installation.

CMSC2X Communication Module

Information on the serial communication module for supervisory systems.

HGBP Hot Gas Bypass

Description of the Hot Gas Bypass accessory for low-temperature operation.

KCX Connection Set

Indicative scheme for installing the KCX connection set components.

Alarms and Status

Alarm Codes and Descriptions

Detailed list of alarm codes, their descriptions, and types.

Unit Status Inputs/Outputs

Information on unit status signals, including analog and digital inputs/outputs.

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