CM 635 Series User Manual

Operating, Maintenance
& Parts Manual
CCaappaacciittiieess
11//88 -- 22 aanndd 33--TToonnss
®
F
F
o
o
l
l
l
l
o
o
w
w
a
a
l
l
l
l
i
i
n
n
s
s
t
t
r
r
u
u
c
c
t
t
i
i
o
o
n
n
s
s
a
a
n
n
d
d
w
w
a
a
r
r
n
n
i
i
n
n
g
g
s
s
f
f
o
o
r
r
i
i
n
n
s
s
p
p
e
e
c
c
t
t
i
i
n
n
g
g
,
,
m
m
a
a
i
i
n
n
t
t
a
a
i
i
n
n
i
i
n
n
g
g
a
a
n
n
d
d
o
o
p
p
e
e
r
r
a
a
t
t
i
i
n
n
g
g
t
t
h
h
i
i
s
s
t
t
r
r
o
o
l
l
l
l
e
e
y
y
.
.
The use of any hoist and trolley presents some risk of
personal injury or property damage. That risk is great-
ly increased if proper instructions and warnings are
not followed. Before using this trolley, each operator
should become thoroughly familiar with all warnings,
instructions, and recommendations in this manual.
Retain this manual for future reference and use.
Forward this manual to the hoist operator.
Failure to operate the equipment as directed in the
manual may cause injury.
Before using the hoist, fill in the information below.
Refer to the hoist identification plate.
MMooddeell NNuummbbeerr________________________________________________________________________________
SSeerriiaall NNuummbbeerr ________________________________________________________________________________
PPuurrcchhaassee DDaattee________________________________________________________________________________
VVoollttaaggee ____________________________________________________________________________________________
S
S
e
e
r
r
i
i
e
e
s
s
6
6
3
3
5
5
MMoottoorr DDrriivveenn TTrroolllleeyy
Motor Driven Trolley
83875
Manual No. 635-J
COLUMBUS M
c
KINNON CORPORATION
INDUSTRIAL PRODUCTS DIVISION
140 JOHN JAMES AUDUBON PARKWAY
AMHERST, NEW YORK 14228-1197
For more information contact: Sievert Crane and Hoist, (708) 771-1600, parts@sievertelectric.com, www.sievertcrane.com

CM 635 Series Specifications

General

Type	Electric Chain Hoist
Material	Steel
Chain Material	Alloy Steel
Protection Class	IP54
Weight	Varies by model
Capacity	0.5 - 5 tons
Finish	Powder Coated
Standards	ASME B30.16
Ambient Temperature	-20°C to 40°C
Lift	10 to 30 feet
Lifting Height	10 to 30 feet

Summary

Installation

Trolley to Beam Installation

Guidance on mounting the trolley onto the beam, including washer selection based on flange width.

Hoist to Trolley Assembly

Procedures for attaching the hoist to the trolley, including specific steps for 1/8-2-Ton and 3-Ton models.

Electrical Installation

Overview of electrical connections, including power supply, grounding, and wiring kits for trolley operation.

Operating Instructions

General Operation

Guidance on operating the trolley and hoist combination, including travel direction checks and smooth stopping.

Inspection Procedures

Regular Inspection

Recommended monthly inspection points for wear, corrosion, and damage to ensure safe operation.

Maintenance

Motor Brake Adjustment

Procedure for adjusting the air gap on the optional motor brake for proper stopping.

Troubleshooting

Electrical Data for Trolley Components

Wiring Diagrams

Diagrams illustrating electrical connections for single-phase and three-phase Series 635 motor driven trolleys.

Cause and Remedy

Lists common trolley operational problems with their probable causes and recommended remedies.

Replacement Parts

Ordering Instructions

CM 4 Directional Control Station Parts List

Trolley Components Parts List

Control Box Exploded View

Control Box Components Parts List

Motor and Hub City Type Gear Reducer Parts List

Motor and Peerless-Winsmith Type Gear Reducer Parts List

Motor Brake Parts List