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CM Lodestar L - User Manual

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Before installing hoist, fi ll in the information below.
Model Number
Serial No.
Pur
chase Date
V
oltage
Rated Load
RATED LOADS 1/8 TO 3 TONNES
125 KG TO 3000 KG
Follow all instructions and warning for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment
as directed in manual may cause injury.
ELECTRIC CHAIN HOIST
OPERATING, MAINTENANCE
& PARTS MANUAL
P/N: 00001996 (REV AC) 627NH October 2014
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

Other manuals for CM Lodestar L

Questions and Answers

  • J
    Joe HarrellSep 7, 2025
    What to do if CM Lodestar L will not operate at slow speed?
    • J
      Joshua WilsonSep 7, 2025
      If your CM Chain Hoists will not operate at slow speed in either direction, consider these possibilities: * There may be an open circuit due to an open or shorted motor winding, a loose or broken wire, or a speed selecting contactor stuck in the opposite speed mode. Replace the motor, repair the wire, and/or replace the speed selecting contactor. * There could be a phase failure. Check for electrical continuity and repair or replace defective part.
  • Z
    zhughesNov 21, 2025
    Why CM Lodestar L Chain Hoists motor overheats?
    • N
      Nathaniel WalkerNov 21, 2025
      Several factors can cause a CM Chain Hoists motor to overheat: * Low voltage can cause the motor to overheat. Correct the low voltage condition. * Excessive load can strain the motor. Reduce the load to the hoist's capacity limit. * Extreme external heat, especially above 40°C (104°F), requires limiting the frequency of hoist operation or improving ventilation and shielding. * Frequent starting or reversing can overheat the motor. Avoid excessive inching, jogging, or plugging to prolong motor and contactor life and reduce brake wear. * Phase failure or unbalanced current in the phases can lead to overheating. Check for electrical continuity and repair or replace the defective part. * A dragging brake can cause the motor to work harder. Check the brake adjustment. * For 115-1...
  • J
    Jeffrey DeanNov 19, 2025
    What to do if CM Chain Hoists hook does not respond to the control station?
    • J
      johnmaloneNov 19, 2025
      If the hook on your CM Chain Hoists does not respond to the control station, there are several potential causes: * There may be no voltage at the hoist, a switch may be open, or a fuse may be blown. In this case, close the switch, replace the fuse, or reset the breaker. * There could be a phase failure. Check for electrical continuity and repair or replace the defective part. * The upper or lower limit switch may have opened the control circuit. Press the other control to see if the hook responds. Adjust the limit switches. * There might be an open control circuit due to a winding issue, loose connection, or mechanical binding. Check electrical continuity and repair or replace any defective parts. * The voltage or frequency could be incorrect. Use the voltage and frequency indic...
  • A
    Anna NashSep 18, 2025
    What to do if CM Lodestar L Chain Hoists hook moves correctly at one speed but wrong at another?
    • B
      bpetersonSep 18, 2025
      If the hook on your CM Chain Hoists moves in the proper direction at one speed but in the wrong direction at the other speed, it is likely due to: * Phase reversal: Wiring reconnected improperly. Interchange two leads of motor winding that is out of phase at the speed selecting relay.
  • N
    nicoletaylorSep 16, 2025
    What to do if CM Chain Hoists hook will not lower at fast speed?
    • C
      Cynthia HolmesSep 16, 2025
      If the hook on your CM Chain Hoists will not lower at fast speed, check for: * Phase Failure. Check for electrical continuity and repair or replace defective part. * Brake not releasing. Check electrical continutiy and connections. Check that correct coil has been installed. The coil for three phase dual voltage unit operates at 230 volts when the hoist is connected for either 230 volt or 460 volt operation. Check brake adjustment.
  • S
    Samantha ClarkeSep 14, 2025
    What to do if CM Lodestar L hook will not raise at fast speed?
    • H
      hallalexandraSep 14, 2025
      If the hook on your CM Chain Hoists will not raise at fast speed, check for: * Excessive load. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * Phase Failure. Check for electrical continuity and repair or replace defective part. * Brake not releasing. Check electrical continutiy and connections. Check that correct coil has been installed. The coil for three phase dual voltage unit operates at 230 volts when the hoist is connected for either 230 volt or 460 volt operation. Check brake adjustment.
  • J
    Jeremy RodriguezSep 12, 2025
    What to do if CM Chain Hoists hook will not lower at slow speed?
    • P
      Paul MontoyaSep 12, 2025
      If the hook on your CM Chain Hoists will not lower at slow speed, check for: * Phase Failure. Check for electrical continuity and repair or replace defective part. * Open Circuit. Open or shorted motor winding, loose or broken wire in circuit, speed selecting contactor stuck in opposite speed mode. Replace motor, repair wire and/or replace speed selecting contactor. * Brake not releasing. Check electrical continutiy and connections. Check that correct coil has been installed. The coil for three phase dual voltage unit operates at 230 volts when the hoist is connected for either 230 volt or 460 volt operation. Check brake adjustment.
  • K
    Kelsey WrightSep 12, 2025
    What to do if CM Lodestar L hook will not raise at slow speed?
    • Z
      Zachary PerrySep 12, 2025
      If the hook on your CM Chain Hoists will not raise at slow speed, check for: * Excessive load. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * Phase Failure. Check for electrical continuity and repair or replace defective part. * Open Circuit. Open or shorted motor winding, loose or broken wire in circuit, speed selecting contactor stuck in opposite speed mode. Replace motor, repair wire and/or replace speed selecting contactor. * Brake not releasing. Check electrical continutiy and connections. Check that correct coil has been installed. The coil for three phase dual voltage unit operates at 230 volts when the hoist is connected for either 230 volt or 460 volt operation. Check brake adjustment.
  • B
    Billy RogersSep 9, 2025
    What to do if CM Lodestar L Chain Hoists will not operate at fast speed?
    • J
      johnstonryanSep 9, 2025
      If your CM Chain Hoists will not operate at fast speed in either direction, check the following: * There may be an open circuit. Open or shorted motor winding, loose or broken wire in circuit, speed selecting contactor stuck in opposite speed mode. Replace motor, repair wire and/or replace speed selecting contactor. * There could be an open speed selecting circuit due to a winding issue, loose connection, mechanical binding, or control station contact problems. Replace the speed selector, repair the connection, replace the contactor or control station. * There could be a phase failure. Check for electrical continuity and repair or replace defective part.
  • K
    Kathryn SuttonAug 25, 2025
    What to do if CM Chain Hoists hook moves in wrong direction?
    • M
      Michelle GutierrezAug 25, 2025
      If the hook on your CM Chain Hoists moves in the wrong direction, here are a few things to check: * For single-phase units, wiring connections may be reversed at the control station or terminal board. Compare the connections to the wiring diagram. * Also for single-phase units, the motor reversing switch might fail to effect dynamic braking at the time of reversal. Check the connections to the switch and replace any damaged or faulty capacitor. * For three-phase units, there may be a phase reversal.

Summary

SAFETY PRECAUTIONS

TO AVOID INJURY

Critical safety instructions for hoist operation to prevent accidents.

HOIST SAFETY GUIDELINES

USE HOIST PROPERLY

Instructions for correct and safe operation of the hoist.

INSTALLATION INSTRUCTIONS

ATTACHING LOAD CHAIN

POWER SUPPLY AND ELECTRICAL CONNECTIONS

POWER PHASING CHECK

Procedure to ensure correct motor rotation direction.

ELECTRICAL CHECKS AND WARNINGS

CHECKING FOR ADEQUATE VOLTAGE AT HOIST

Ensuring sufficient electrical power for proper hoist operation.

ELECTRICAL SAFETY WARNINGS

Critical warnings about grounding, power supply, and electrical hazards.

LIMIT SWITCH OPERATION AND CONTROL CORD

CHECKING LIMIT SWITCH OPERATION

Procedure for verifying and adjusting limit switch functionality.

HOIST OPERATION GUIDELINES

SAFE OPERATING INSTRUCTIONS AND PROCEDURES

Comprehensive safety rules for hoist operation.

INSPECTION PROCEDURES

LOAD CHAIN INSPECTION AND MAINTENANCE

INSPECTING THE LOAD CHAIN

Detailed steps for examining the load chain for wear and damage.

IMPORTANT CHAIN USAGE AND REPLACEMENT NOTES

Critical warnings about using correct chain and parts, and safe disposal.

MAINTENANCE PROCEDURES

BRAKE ADJUSTMENTS

LIMIT SWITCH ADJUSTMENTS

SETTING UPPER LIMIT SWITCH

Procedure to set the hoist's upper limit switch position.

CAUTION: MINIMUM A DIMENSIONS

Critical warning regarding minimum height settings for safe operation.

LIMIT SWITCH ADJUSTMENTS (CONT.)

ELECTRICAL DATA

REFERENCE WIRING DIAGRAMS

ASSEMBLY INSTRUCTIONS

ASSEMBLY SAFETY WARNINGS

Crucial safety warnings regarding suspension screws and load chain installation.

CHAIN HANDLING AND INSTALLATION

RRS GEARBOX ASSEMBLY

RRS GEARBOX PARTS LIST

LOWER HOOK BLOCKS SINGLE REEVED

LOWER HOOK BLOCKS DOUBLE & TRIPLE REEVED

DC BRAKE - SINGLE MODELS

CONTROL STATION ASSEMBLY - SINGLE SPEED HOIST

CONTROL STATION ASSEMBLY - TWO SPEED HOIST

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE;TRANSFORMER

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED, DUAL VOLTAGE UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS (CONT.)

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED, DUAL VOLTAGE UNITS: RRS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS MODELS: RRS

CHAIN CONTAINER INSTALLATION INSTRUCTIONS

LUBRICANTS AND SPARE PARTS

VARIABLE FREQUENCY DRIVE SUPPLEMENT

HOIST OPERATING AND SAFETY GUIDELINES

General instructions for operating and maintaining the hoist with VFD.

ELECTROMOTIVE IMPULSE •G+ MINI ADJUSTABLE FREQUENCY DRIVES

ELECTROMOTIVE IMPULSE •G+ MINI ADJUSTABLE FREQUENCY DRIVES (CONT.)

POWER SUPPLY AND ELECTRICAL CONNECTIONS

Requirements for connecting the VFD-equipped hoist to power.

VFD OPERATING INSTRUCTIONS

VFD SPEED CONTROL METHODS

Explanation of the VFD's speed control methods.

SAFETY PROCEDURES FOR VFD OPERATION

General safety rules applicable to VFD hoist operation.

VFD SAFETY PROCEDURES AND MAINTENANCE

PROGRAMMING THE ADJUSTABLE FREQUENCY DRIVE

KEYPAD LED AND BUTTON FUNCTIONS

PARAMETERS

VFD PARAMETER STRUCTURE

PARAMETER PROGRAMMING

How to select, read, change, and save parameter settings.

MONITOR PARAMETERS

MONITOR PARAMETERS (CONT.)

ADJUSTABLE FREQUENCY DRIVE SPECIFICATIONS

SPEED CONTROL METHODS

VFD SPEED CONTROL METHOD NOTES

Important notes on stopping methods and their effect on hoist/trolley brakes.

FACTORY SETTINGS OF PARAMETERS

VFD FAULT CODES AND CORRECTIVE ACTIONS

VFD FAULT CODES AND CORRECTIVE ACTIONS (CONT.)

CM Lodestar L Specifications

General IconGeneral
BrandCM
ModelLodestar L
CategoryChain Hoists
LanguageEnglish

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