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CM Lodestar L - User Manual

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Before installing hoist, fi ll in the information below.
Model Number
Serial No.
Pur
chase Date
V
oltage
Rated Load
RATED LOADS 1/8 TO 3 TONNES
125 KG TO 3000 KG
Follow all instructions and warning for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment
as directed in manual may cause injury.
ELECTRIC CHAIN HOIST
OPERATING, MAINTENANCE
& PARTS MANUAL
P/N: 00001996 (REV AC) 627NH October 2014
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

Other manuals for CM Lodestar L

Questions and Answers

  • E
    Edward OrtegaSep 5, 2025
    Why CM Lodestar L hook stopping point varies?
    • C
      christinaenglishSep 5, 2025
      If the stopping point of your CM Chain Hoists hook varies, here are some potential causes: * The limit switch may not be holding its adjustment. * The brake may not be holding. Check the brake adjustment. * The limit switch shaft may be binding. Check the limit switch bearing for proper seating.
  • A
    Alicia HillSep 3, 2025
    What to do if CM Lodestar L hook lowers when hoisting control is operated?
    • G
      garrett68Sep 3, 2025
      If the hook on your CM Chain Hoists lowers when the hoisting control is operated, it could be due to: * Phase failure (three phase unit only). Check for electrical continuity and repair or replace defective part. * Phase reversal (three phase unit only).
  • B
    bellkaylaSep 2, 2025
    What causes CM Lodestar L hook to fail to stop at ends of travel?
    • T
      Tyler MooreSep 2, 2025
      If the hook on your CM Chain Hoists fails to stop at either or both ends of travel, check the following: * The limit switches may not be opening circuits. Check switch connections, electrical continuity, and mechanical operation. Check the switch adjustment. * The limit switch shaft may not be rotating. Check for damaged limit switch gears. * The traveling nuts may not be moving along the shaft due to a loose guide plate or damaged threads. Tighten guide plate screws and replace any damaged parts.
  • T
    Thomas GarciaAug 31, 2025
    Why CM Lodestar L Chain Hoists operates sluggishly?
    • T
      Todd BartonAug 31, 2025
      If your CM Chain Hoists is operating sluggishly, consider these potential causes: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * Low voltage can hinder performance. Correct the low voltage condition. * Phase failure or unbalanced current in the phases (three phase unit only). Check for electrical continuity and repair or replace defective part. * The brake could be dragging. Check the brake adjustment.
  • G
    Gary SullivanAug 29, 2025
    What to do if CM Lodestar L hook lowers but will not raise?
    • J
      Julia TorresAug 29, 2025
      If your CM Chain Hoists hook lowers but refuses to raise, here's what to investigate: * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate. * There may be an open hoisting circuit due to a winding issue, loose connection, or open control station or upper limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For three-phase units, there could be a phase failure. Check for electrical continuity and repair or replace defective part.
  • J
    Jessica OliverAug 27, 2025
    What to do if CM Lodestar L hook raises but will not lower?
    • T
      Todd AguilarAug 27, 2025
      If your CM Chain Hoists hook raises but will not lower, consider these potential issues: * There may be an open lowering circuit due to a winding issue, loose connection, or open control station or lower limit switch contacts. Check electrical continuity and repair or replace the defective part. Check operation of limit switch. * For single-phase units, the motor reversing switch may not be operating.
  • G
    Gabriel LeeAug 26, 2025
    What to do if CM Chain Hoists hook does not stop promptly?
    • W
      williamssaraAug 26, 2025
      If the hook on your CM Chain Hoists fails to stop promptly, the following could be the reasons: * The brake may be slipping. Check the brake adjustment. * The load may be excessive. Reduce loading to the capacity limit of hoist as indicated on the identification plate.

Summary

SAFETY PRECAUTIONS

TO AVOID INJURY

Critical safety instructions for hoist operation to prevent accidents.

HOIST SAFETY GUIDELINES

USE HOIST PROPERLY

Instructions for correct and safe operation of the hoist.

INSTALLATION INSTRUCTIONS

ATTACHING LOAD CHAIN

POWER SUPPLY AND ELECTRICAL CONNECTIONS

POWER PHASING CHECK

Procedure to ensure correct motor rotation direction.

ELECTRICAL CHECKS AND WARNINGS

CHECKING FOR ADEQUATE VOLTAGE AT HOIST

Ensuring sufficient electrical power for proper hoist operation.

ELECTRICAL SAFETY WARNINGS

Critical warnings about grounding, power supply, and electrical hazards.

LIMIT SWITCH OPERATION AND CONTROL CORD

CHECKING LIMIT SWITCH OPERATION

Procedure for verifying and adjusting limit switch functionality.

HOIST OPERATION GUIDELINES

SAFE OPERATING INSTRUCTIONS AND PROCEDURES

Comprehensive safety rules for hoist operation.

INSPECTION PROCEDURES

LOAD CHAIN INSPECTION AND MAINTENANCE

INSPECTING THE LOAD CHAIN

Detailed steps for examining the load chain for wear and damage.

IMPORTANT CHAIN USAGE AND REPLACEMENT NOTES

Critical warnings about using correct chain and parts, and safe disposal.

MAINTENANCE PROCEDURES

BRAKE ADJUSTMENTS

LIMIT SWITCH ADJUSTMENTS

SETTING UPPER LIMIT SWITCH

Procedure to set the hoist's upper limit switch position.

CAUTION: MINIMUM A DIMENSIONS

Critical warning regarding minimum height settings for safe operation.

LIMIT SWITCH ADJUSTMENTS (CONT.)

ELECTRICAL DATA

REFERENCE WIRING DIAGRAMS

ASSEMBLY INSTRUCTIONS

ASSEMBLY SAFETY WARNINGS

Crucial safety warnings regarding suspension screws and load chain installation.

CHAIN HANDLING AND INSTALLATION

RRS GEARBOX ASSEMBLY

RRS GEARBOX PARTS LIST

LOWER HOOK BLOCKS SINGLE REEVED

LOWER HOOK BLOCKS DOUBLE & TRIPLE REEVED

DC BRAKE - SINGLE MODELS

CONTROL STATION ASSEMBLY - SINGLE SPEED HOIST

CONTROL STATION ASSEMBLY - TWO SPEED HOIST

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE;TRANSFORMER

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED, DUAL VOLTAGE UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED UNITS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS (CONT.)

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 1-SPEED, DUAL VOLTAGE UNITS: RRS

CONTACTOR PLATE ASSEMBLY FOR DC BRAKE 2-SPEED UNITS MODELS: RRS

CHAIN CONTAINER INSTALLATION INSTRUCTIONS

LUBRICANTS AND SPARE PARTS

VARIABLE FREQUENCY DRIVE SUPPLEMENT

HOIST OPERATING AND SAFETY GUIDELINES

General instructions for operating and maintaining the hoist with VFD.

ELECTROMOTIVE IMPULSE •G+ MINI ADJUSTABLE FREQUENCY DRIVES

ELECTROMOTIVE IMPULSE •G+ MINI ADJUSTABLE FREQUENCY DRIVES (CONT.)

POWER SUPPLY AND ELECTRICAL CONNECTIONS

Requirements for connecting the VFD-equipped hoist to power.

VFD OPERATING INSTRUCTIONS

VFD SPEED CONTROL METHODS

Explanation of the VFD's speed control methods.

SAFETY PROCEDURES FOR VFD OPERATION

General safety rules applicable to VFD hoist operation.

VFD SAFETY PROCEDURES AND MAINTENANCE

PROGRAMMING THE ADJUSTABLE FREQUENCY DRIVE

KEYPAD LED AND BUTTON FUNCTIONS

PARAMETERS

VFD PARAMETER STRUCTURE

PARAMETER PROGRAMMING

How to select, read, change, and save parameter settings.

MONITOR PARAMETERS

MONITOR PARAMETERS (CONT.)

ADJUSTABLE FREQUENCY DRIVE SPECIFICATIONS

SPEED CONTROL METHODS

VFD SPEED CONTROL METHOD NOTES

Important notes on stopping methods and their effect on hoist/trolley brakes.

FACTORY SETTINGS OF PARAMETERS

VFD FAULT CODES AND CORRECTIVE ACTIONS

VFD FAULT CODES AND CORRECTIVE ACTIONS (CONT.)

CM Lodestar L Specifications

General IconGeneral
BrandCM
ModelLodestar L
CategoryChain Hoists
LanguageEnglish

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