CombiLift C2500 - User Manual

C3M2-OM-EN-02
www.combilift.com
Dear Customer,
Thank you for choosing Combilift and showing your faith
in our range of material handling products. By choosing
Combilift you now own a high-quality machine designed
by our team of experienced engineers using the most up
to date design techniques and technology with the sole
aim of producing a machine that fulfils your material
handling requirements in a safe, reliable and efficient
manner. The Combilift product possesses a vast range of
multi-functional application possibilities that make it one of
the leading products in the material handling industry.
In order to familiarise yourself with your truck in a quick
comprehensive manner please read this manual
attentively. In addition to the information regarding safety
and operation, this manual also contains important
maintenance checks and instructions for ensuring
continuous safe and reliable operation of your truck.
Should you have any questions or problems relating to
your truck, please contact your local Combilift partner who
will be happy to respond to your questions, suggestions
and/or comments. We are confident that you will be wholly
satisfied with your Combilift truck.

Summary

Safety Information

Safety Statements and Symbols

Explains safety statements, signal words, and hazard symbols for safe operation.

Operator Safety Essentials

Covers essential safety practices for operators, including manual study and truck capability awareness.

Safety Equipment and Devices

Details safety equipment like cabin guards, seat belts, and warning devices for operator protection.

Operator Qualification and Responsibilities

Defines requirements for qualified operators and their responsibilities for safe truck operation.

Workplace Safety Conditions

Driving Hazards and Precautions

Basic Information

Rated Capacity, Center of Gravity, and Stability

Explains how capacity, center of gravity, and stability affect safe load handling.

Load Centre and Load Chart Interpretation

Guides on understanding load centres and using load charts for safe lifting capacity.

Components and Controls

Machine Overview and Components

Operator Controls and Indicators

Details various controls and adjustable components within the operator's cabin.

Operator Seat Adjustments

Multifunction Display Console (MDC) Interface

Hydraulic Function Lever Operation

Hydraulic Joystick Operation (If Fitted)

Operation Monitoring

MDC Home Screen Instruments and Icons

Explains meaning and function of instruments and icons on the MDC home screen.

MDC Pop-Up Warning Icons

MDC Engine Fault Codes

Operation

Pre-Use Checks and Safety

Crucial checks and safety precautions to perform before operating the truck.

Engine Oil Level Check

DPF Regeneration Procedures

Coolant Level and System Checks

Hydraulic Oil Level and Filter Maintenance

Engine Starting and Stopping Procedures

Covers starting/stopping for diesel/LPG engines with pre-checks.

Basic Driving Operations

Instructions for moving off, turning, stopping, changing direction, and parking.

Load Handling: Picking, Placing, and Stacking

Detailed steps for picking, placing, stacking, and de-stacking loads safely.

Adjusting and Maintaining Forks

Safe Load Travel and Slope Operation

Precautions for travelling with loads, driving on slopes, and emergency procedures.

Maintenance

Basic Safety Instructions for Servicing

Essential safety guidelines and precautions for performing maintenance and inspection tasks.

Initial Service Schedule (100 Hours)

Lists tasks required for the initial service at 100 operating hours or 3 months.

General Truck Maintenance Schedule

Comprehensive schedule for regular maintenance tasks and their intervals.

Diesel and LPG Engine Maintenance Schedules

Details specific maintenance tasks and intervals for diesel and LPG engines.

Engine Oil System Maintenance

Covers oil specs, change intervals, viscosity, and filter replacement.

Diesel Fuel System Maintenance

LP Gas System Maintenance

Engine Cooling System Servicing

Procedures for checking coolant level, quality, flushing, and filling.

Air Filter System Servicing

Battery Maintenance and Safety

Hydraulic Oil System Maintenance

Details oil selection, filter changes, and oil/strainer filter replacement.

Mast Maintenance Procedures

Covers mast channel, fork carriage, and mast chain maintenance and inspection.

Fork Maintenance and Inspection

Technical

CombiLift C2500 Specifications

General

Load Capacity	2500 kg
Power Source	Electric
Lift Height	4.0 m (standard), up to 9 m (optional)
Turning Radius	2.1 m
Weight	5, 800 kg
Battery Voltage	48 V
Travel Speed	12 km/h
Model	C2500
Drive type	Electric
Standard lifting height	4.0 m
Fork length	1.2 m