EasyManua.ls Logo

CombiLift C2500CB User Manual

Default Icon
127 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
C2500CB-OM-EN-16
www.combilift.com
Dear Customer,
Thank you for choosing Combilift and showing your faith
in our range of material handling products. By choosing
Combilift you now own a high quality machine designed
by our team of experienced engineers using the most up
to date design techniques and technology with the sole
aim of producing a machine that is efficient, reliable, safe
and the right tool for your businesses material handling
needs. The Combilift product possesses a vast range of
multi-functional application possibilities that make it one of
the leading products in the material handling industry.
In order to familiarise yourself with your truck in a quick
comprehensive manner please read this manual
attentively. In addition to the information regarding safety
and operation, this manual also contains important
maintenance checks and instructions for ensuring
continuous safe and reliable operation of your truck.
Should you have any questions or problems relating to
your truck, please contact your local Combilift partner who
will be happy to respond to your questions, suggestions
and/or comments. We are confident that you will be wholly
satisfied with your Combilift truck.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the CombiLift C2500CB and is the answer not in the manual?

CombiLift C2500CB Specifications

General IconGeneral
BrandCombiLift
ModelC2500CB
CategoryForklifts
LanguageEnglish

Summary

Preface

About This Manual

Provides context and scope of the manual's content.

Section 1: Safety Information

1.1 Safety Statements

General safety guidelines and instructions to be followed.

1.2 Operator Safety

Essential information for safe truck operation and operator responsibilities.

1.3 Safety Decals

Illustrates and explains the meaning of various safety decals found on the truck.

1.4 Safety Devices

Lists and describes standard and optional safety devices fitted to the truck.

1.5 Warning Devices

Details standard and optional warning devices like horn and reversing alarm.

1.6 Operator Qualification and Responsibilities

Defines operator qualifications, responsibilities, and prohibited actions.

1.7 Work Place Operating Conditions

Highlights awareness of workplace hazards and conditions for safe operation.

Section 2: Basic Information

2.1 Intended Use

Details the approved and prohibited uses of the forklift truck.

2.2 General

Covers operating temperature ranges, environmental restrictions, and general guidelines.

2.3 Vehicle Description

Explains the truck's multidirectional capabilities and travel modes.

2.4 Principle of Operation

Describes how the drive, steering, and hydraulic systems function.

2.5 Serial Number and Serial Plate

Identifies the location and details found on the truck's serial plate.

2.6 Rated Capacity, Centre of Gravity and Stability

Explains load capacity, center of gravity, and factors affecting truck stability.

2.7 Load Centre & Load Chart

Details how to interpret load charts and understand load centre impact.

2.8 Attachments

Covers the impact of attachments on truck capacity and modifications.

2.9 Tilting

Provides guidelines and warnings for safe mast tilting operations.

Section 3: Components & Controls

3.1 Machine Overview and Components

Identifies major truck components and their locations with a diagram.

3.2 Operating Components & Controls

Details the location and function of various controls inside the operator's enclosure.

3.3 Hydraulic Lever Operation

Explains the operation of lift, tilt, and side shift levers for mast functions.

3.4 Hydraulic Joystick Operation (If Fitted)

Describes how to operate mast functions using a hydraulic joystick.

Section 4: Operation Monitoring

4.1 Display Clusters

Introduces the two display clusters providing operational information.

4.2.1. Display Cluster Instruments and Indicators

Explains various gauges, meters, and warning icons on the display clusters.

4.2.2. Control Panel Instruments and Indicators

Details instruments like MIL and fuel gauges found on the control panel.

Section 5: Operation

5.1 Pre-Use Checks

Outlines essential visual and operational checks before using the truck.

5.2 Fuel Handling & Storage

Covers safe procedures for storing and handling diesel and LP gas fuels.

5.2.1 Refuelling - Diesel

Details the step-by-step process for refuelling the truck with diesel fuel.

5.2.2 Refuelling - LP Gas

Explains emergency procedures and safety precautions for LP gas refuelling.

5.3 Checking Engine Oil Level

Describes how to check and top up the engine oil level using the dipstick.

5.4 Checking Coolant Level

Details the procedure for checking and topping up the engine coolant level.

5.5 Checking Hydraulic Oil Level

Explains how to check and add hydraulic oil using the sight glass.

5.6 Front Wheel Alignment

Provides instructions for checking and correcting front wheel alignment.

5.7 Entering and Exiting the Operator Cabin

Emphasizes safe mounting/dismounting procedures using three-point contact.

5.8 Starting the Engine

Lists the conditions and steps required to safely start the truck's engine.

5.9 Switching Off the Engine

Details the procedure for safely shutting down the truck's engine.

5.10 Moving Off

Explains how to safely move the truck forward, backward, left, or right.

5.11 Turning

Provides safety guidelines and warnings related to turning the truck, especially at speed.

5.12 Stopping

Explains normal and emergency stopping procedures, including stopping distances.

5.13 Changing Direction

Outlines procedures for changing drive direction with and without mode changes.

5.14 Parking

Details attended and unattended parking methods and safety precautions.

5.15 Loading & Unloading the Truck

Provides essential safety guidelines for picking up and placing loads.

5.16 Adjusting the Forks

Explains how to adjust forks for palletised and long loads.

5.17 Travelling Safely with a Load

Covers safe travel practices with a load, including speed, braking, and visibility.

5.18 Driving on Slopes

Provides crucial guidelines for driving the truck safely on gradients.

5.19 Towing

Details the procedure for towing the truck and activating the hydrostatic drive bypass.

5.20 Mechanical Release of Park Brake

Explains how to mechanically release and re-engage the park brake.

5.21 Diesel Particulate Filter (DPF)

Refers to specific manual for details on the diesel particulate filter.

Section 6: Maintenance

6.1 Basic Safety Instructions for Servicing and Inspection

Emphasizes safety precautions for trained personnel performing maintenance tasks.

6.2 First Inspection After 100 Operating Hours

Lists tasks for the initial inspection after 100 operating hours or 3 months.

6.3 Maintenance Schedule

Provides a detailed schedule of maintenance tasks and intervals.

6.4 Engine Oil System

Covers recommended engine oil specifications and change intervals.

6.5 Diesel Fuel System (If Applicable)

Details procedures for changing diesel fuel pre-filters and main filter elements.

6.6 LP Gas System (If Applicable)

Highlights dangers of LP gas and required PPE for system maintenance.

6.7 LP Gas Inline Filter (If Fitted)

Explains the procedure for changing the LP gas inline filter element.

6.8 LP Gas Pressure Regulator/Vaporiser

Discusses oil build-up in LPG regulators and the need for draining.

6.8.1 Toyota Engine LP Gas Pressure Regulator Oil Build-Up

Details the procedure for draining oil build-up from Toyota engine LPG regulators.

6.8.2 GM Engine LP Gas Pressure Regulator Oil Build-Up

Details the procedure for draining oil build-up from GM engine LPG regulators.

6.9 Engine Cooling System

Covers coolant properties, hazards, and important specifications for the cooling system.

6.10 Belt Drive System

Explains how to check belt tension, condition, and perform V-belt adjustments.

6.11 Air Filter System

Details how to service the dry air filter, including cleaning and replacement.

6.12 Battery Maintenance

Covers checking electrolyte levels, removing, and installing truck batteries.

6.13 Hydraulic Oil System

Discusses hydraulic oil grades, temperature ranges, and filter types.

6.14 Mast Maintenance

Outlines procedures for mast channel, fork carriage, and mast chain maintenance.

6.15 Fork Maintenance

Details inspection criteria for fork straightness, cracks, wear, and damage.

6.16 Grease Point Chart

Illustrates all greasing points on the truck and their recommended intervals.

Section 7: Technical

7.1 Checking the Charge Pressure

Explains how to measure hydraulic system charge pressure using a manometer.

7.2 Valve Chest Pressure Settings

Details how to check and verify pressure settings for hydraulic mast functions.

7.3 Steering & Hydraulic Functions Circuit

Presents the hydraulic circuit diagram for steering and mast functions.

7.4 Hydraulic Drive Circuit

Shows the hydraulic circuit diagram for the truck's drive system.

7.5 Fuses

Lists fuse ratings and their corresponding circuit functions in the fuse box.

7.6 Relays

Provides a table listing standard relays and their functions on the control panel.

7.7 PLC Details

Shows the PLC board layout and explains System LED status meanings.

7.8 PLC Diagnostics

Describes diagnostic modes for testing joystick and proximity sensor functions.

Section 8: Appendices

8.1 Certified LPG Engine Emission Control Warranty

Outlines California emission control warranty rights and obligations for LPG engines.

8.2 General Engine Warranty

Provides Combilift's general warranty statement for the truck's engine.

8.3 Warranty Registration Form

A form for customers to register their forklift warranty details.

8.4 Operator’s Pre-Use Check Sheet

A checklist for performing pre-use inspections of the truck.

Related product manuals