CombiLift C5000 - User Manual

C3M2-OM-EN-02
www.combilift.com
Dear Customer,
Thank you for choosing Combilift and showing your faith
in our range of material handling products. By choosing
Combilift you now own a high-quality machine designed
by our team of experienced engineers using the most up
to date design techniques and technology with the sole
aim of producing a machine that fulfils your material
handling requirements in a safe, reliable and efficient
manner. The Combilift product possesses a vast range of
multi-functional application possibilities that make it one of
the leading products in the material handling industry.
In order to familiarise yourself with your truck in a quick
comprehensive manner please read this manual
attentively. In addition to the information regarding safety
and operation, this manual also contains important
maintenance checks and instructions for ensuring
continuous safe and reliable operation of your truck.
Should you have any questions or problems relating to
your truck, please contact your local Combilift partner who
will be happy to respond to your questions, suggestions
and/or comments. We are confident that you will be wholly
satisfied with your Combilift truck.

Summary

Section 1: Safety Information

Operator Safety

Operator responsibilities, understanding truck capabilities, and manual importance.

Operator Qualification and Responsibilities

Outlines training requirements, operator responsibilities, and safe operation rules.

Section 2: Basic Information

Rated Capacity, Centre of Gravity and Stability

Explains capacity, CG, stability, and the stability triangle.

Load Centre & Load Chart

Defines load centre and how to read a load chart.

Section 3: Components & Controls

Operating Components & Controls

Details controls and adjustable components within the cabin.

Multifunction Display Console (MDC)

Explains the MDC screen, buttons, and home screen.

Hydraulic Function Lever Operation

Details operation of lift, reach, tilt, and auxiliary hydraulic levers.

Hydraulic Joystick Operation (If Fitted)

Explains joystick functions for mast and auxiliary controls.

Section 4: Operation Monitoring

Daily Pre-Shift Inspection Screen

Explains the pre-shift inspection screen and its purpose.

MDC Home Screen

Describes instruments and icons on the MDC home screen.

MDC Engine Fault Codes

How to view engine fault codes (SPN/FMI) on the MDC.

Section 5: Operation

Pre-Use Checks

Detailed list of pre-use checks for safe operation.

Checking Engine Oil Level

How to check the engine oil level and related notes.

Checking Coolant Level

How to check and top up the coolant level.

Checking Hydraulic Oil Level

How to check and add hydraulic oil.

Starting the Engine

Procedures for starting diesel and LPG engines.

Diesel engine starting procedure:

Step-by-step guide for starting a diesel engine.

LPG engine starting procedure:

Step-by-step guide for starting an LPG engine.

Stopping the Engine

Procedures for stopping diesel and LPG engines.

Diesel engine stopping procedure:

Step-by-step guide for stopping a diesel engine.

LPG engine stopping procedure:

Step-by-step guide for stopping an LPG engine.

Moving Off

How to safely move off from a standstill.

Changing Travel Direction

Procedures for changing travel direction with/without mode change.

Parking

Recommended methods for attended and unattended parking.

Picking Up, Placing, Stacking & De-stacking Loads

Guidelines for safe load handling.

Picking up a Load

Procedures for picking up palletised and long loads.

Placing a Load

Stacking Long & Palletised Loads

De-stacking Long & Palletised Loads

Adjusting the Forks

Travelling Safely with a Load

Safety guidelines for travelling with loads.

Driving on Slopes

Section 6: Maintenance

Basic Safety Instructions for Servicing and Inspection

Essential safety rules for maintenance work.

Initial Service - Conducted at 100 hours of Operation

General Truck Maintenance Schedule

Diesel Engine Maintenance Schedule

LPG Engine Maintenance Schedule

Engine Oil System

Recommended Engine Oil Specification

Lubricating oil change intervals

Changing Engine Oil & Filter

Step-by-step procedure for changing engine oil and filter.

Diesel Fuel System (If Applicable)

Draining Water Separator

Changing Filter Elements

LP Gas System (If Applicable)

Engine Cooling System

Draining the Cooling System

Filling the Cooling System

Air Filter System

Battery Maintenance

Checking the Battery Electrolyte Level

Hydraulic Oil System

Hydraulic Oil Filters

Details on suction, return, and strainer filters.

Hydraulic Oil & Strainer Filter

Procedure for changing hydraulic oil and strainer filter.

Mast Maintenance

Mast Chain Maintenance

Mast Carriage Alignment; Wear Pad Adjustment Procedure

Fork Maintenance

Inspection and maintenance of forks.

Section 7: Technical

Section 8: Appendices

Pre-Use Check Sheet

A detailed checklist for pre-use inspections.

CombiLift C5000 Specifications

General

Brand	CombiLift
Model	C5000
Category	Forklifts
Language	English