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CombiLift C3500kg - User Manual

CombiLift C3500kg
72 pages
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C4000-OM-EN-08 (c)
Serial Number: ___________
Combilift ltd.
Gallinagh
Co. Monaghan
Ireland
Tel: + 353 47 80500
Fax: + 353 47 80501
E-Mail: info@combilift.com
Combilift Ltd.
Operators & service
Manual
Models:
C3500kg / C4000kg / C4500kg / C4800kg / C5000kg / C5000XL
C6000lbs / C8000lbs / C9000lbs / C10,000lbs / C10,000XL
https://www.forkliftpdfmanuals.com/
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Summary

Operating Instructions & Conditions

Understand Lift-Truck Capacity

Explains the basic function of a lift truck and the importance of load balancing.

Centre of Gravity (CG) Explained

Details the concept of center of gravity and how it affects truck stability.

Load Chart Interpretation

Describes how to read and use the truck's load chart for safe operation.

Serial Plate Information

Outlines the details found on the machine's serial plate required by law.

Operator Qualification Requirements

Specifies the mandatory training and authorization for operating the Combilift.

Operating Conditions Guidelines

Covers operational requirements for ground surface, aisles, headroom, and gradients.

Machine Layout & Operator Controls

Major Component Identification

Illustrates and lists the main components of the Combilift truck.

Ignition and Parking Controls

Details the operation of the ignition switch and parking brake switch.

Directional and Horn Controls

Explains the function of the directional control lever and horn button.

Lighting and Indicator Gauges

Describes various gauges and indicator lights on the dashboard.

Mode and Lift Control Levers

Covers parking brake indicator, mode indicators, lift, and reach control levers.

Tilt and Auxiliary Function Levers

Explains the tilt control lever and auxiliary function lever for attachments.

Pedal and Steering Column Adjustments

Details the brake/inching pedal, accelerator pedal, and steering column adjustment.

Seat and Mast Height Adjustments

Covers seat adjustment features and the mast height cutout override button.

Optional Switches and Lights

Describes optional heater controls, battery isolator, and engine management light.

Safe Operation Procedures

Entering and Exiting the Operator Cabin

Details the recommended three-point contact method for safe entry/exit.

Engine Starting Procedures

Provides step-by-step instructions for starting diesel and LPG engines.

Vehicle Movement Operations

Explains how to move forward, backward, change modes, and move sideways.

Parking Procedures

Outlines the attended and unattended parking procedures for safety.

Loading and Unloading the Truck

Covers safe procedures for adjusting forks, loading, and unloading in different modes.

Safe Travelling with a Load

Provides guidelines for maintaining stability and safety when carrying a load.

Fuel Handling and Storage

Details safety rules and procedures for refueling diesel and LPG trucks.

Maintenance & Service Information

Maintenance Schedule Overview

Presents a chart detailing service intervals for various maintenance tasks.

Daily Inspection Procedure

Outlines visual, engine, and operational checks required before use.

Initial Service (100 Hours)

Lists tasks for the initial service to ensure optimal working condition.

Engine Oil and Filter Change (250 Hours)

Provides instructions and specifications for changing engine oil and filter.

Engine Coolant Checks (2000 Hours)

Details the coolant mixture requirements and level monitoring.

Hydraulic Oil and Filter Replacement

Covers hydraulic oil specifications and replacement of three key filters.

Mast Maintenance Procedures

Explains checks and lubrication for mast chains and channels.

Water Pump V-Belt Checks

Describes how to check the tension and condition of the water pump V-belt.

Fuel Filter Replacement (500 Hours)

Details the replacement procedure for diesel fuel filters.

Air Filter Element Replacement (500 Hours)

Provides instructions for replacing the air filter cartridge.

Grease Point Chart and Application

Shows the locations of grease points and recommended application frequency.

Diesel Particulate Filter (DPF) Information

Explains DPF function, clearing blockages, and recommended fuel/oil.

Technical Information & Circuit Diagrams

Towing the Combilift Procedure

Details the steps and limitations for towing the Combilift safely.

Mechanical Brake Release

Step-by-step guide on how to release the mechanical brakes.

Charge Pressure Testing

Explains the procedure for checking the hydraulic system's charge pressure.

Fuse Box Layout and Ratings

Shows the layout of fuses in the relay and PLC looms with their amperage.

Dash Relay Layout (Relay Loom)

Diagram and list of relays within the dash for the relay loom.

Dash Relay Layout (PLC Loom)

Diagram and list of relays within the dash for the PLC loom.

Steering & Hydraulic Functions Circuit

Illustrates the circuit diagram for steering and hydraulic functions.

Hydraulic Drive Circuit Diagram

Presents the circuit diagram for the hydraulic drive system.

Standard Diesel Electric Circuit

Provides the electrical circuit diagram for standard diesel models.

Standard LPG Electric Circuit

Provides the electrical circuit diagram for standard LPG models.

Tier IV LPG Electric Circuit

Provides the electrical circuit diagram for Tier IV LPG models.

Diesel Electric Circuit (PLC)

Shows the electrical circuit diagram for diesel models with PLC.

LPG Electric Circuit (PLC)

Shows the electrical circuit diagram for LPG models with PLC.

Tier IV LPG Electric Circuit (PLC)

Shows the electrical circuit diagram for Tier IV LPG models with PLC.

Electrical Colour Code Reference

Lists the standard colour codes used for electrical wiring.

PLC Component Details

Details the PLC board layout, LED status, and pin configurations.

PLC Diagnostics and Functions

Explains how to use diagnostic functions for joystick and sensor checks.

CombiLift C3500kg Specifications

General IconGeneral
BrandCombiLift
ModelC3500kg
CategoryForklifts
LanguageEnglish

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