CombiLift C5000 - Initial Service - Conducted at 100 hours of Operation

Maintenance
96
C3M2-OM-EN-02
Note
All grease points indicated on the grease point chart MUST be greased
every 100 operating hours / 3 months using EP2 Grease.
Note
All wheel nuts should be visually checked daily and torqued every 250
hours
See section 6.6 – ‘Wheel Nut Torque’ on page 100
6.2 Initial Service – Conducted at 100 hours of Operation
The descriptions of work processes contained within this manual are provided only for
fully trained and competent maintenance staff with the necessary skills, knowledge and
experience to carry out the work safely. Follow the operator’s manual for the engine
for more details regarding engine servicing procedures.
To assure proper functioning of the truck, it is required that the first inspection be
performed at 100 operating hours or 3 months (depending on which comes first), after
initial start-up.
Tasks To Be Performed At 100 Operatin
g
Hours or 3 months
✔
Check tension and condition of the engine v-belt(s)
Change the hydraulic suction filter element
Change the hydraulic return filter element
Change the engine oil and the engine oil filter element
* Change lock-off valve filter, change in-line cannister filter (if fitted)
Check the hydraulic oil level
Check the coolant level
Check the machine for hydraulic, coolant and fuel leaks
Check the engine air intake filter and clean or replace if necessary
Check the engine air intake hoses and connections for cracks and loose clamps
Check all mast reach carriage bearing lock nuts are tight
Check mast reach carriage wear pads & alignment
Check all bolts, nuts and fittings are present and secure
Check the routing of hydraulic hoses, pipes and wires
Check the chrome rods on all hydraulic cylinders are clean and undamaged
Check the cleanliness of the radiator and hydraulic oil cooler(s)
Check instruments and warning icons on the display console
Check the electrical system, ensure all connections are secure
Check the brakes, steering and the operation of all hydraulic functions
Check all lights (i.e. work lights, road lights & safety lights if fitted)
Check the operator’s cabin & door for structural defects or damage
Check the condition of the tyres
Torque all wheel nuts (see 6.6 Wheel Nut Torque on page 100)
Check mast chains; lubricate and adjust if required
* LPG engine powered trucks only.