Corken D891 User Manual

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Model 491-107

Installation, Operation

& Maintenance Manual

Plain Style Compressors for Liquid

Transfer-Vapor Recovery

Solutions beyond products...

ORIGINAL INSTRUCTIONS IE101K

Warning: (1) Periodic inspection and maintenance of Corken products is essential. (2) Inspection, maintenance and installation of

Corken products must be made only by experienced, trained and qualified personnel. (3) Maintenance, use and installation of Corken

products must comply with Corken instructions, applicable laws and safety standards. (4) Transfer of toxic, dangerous, flammable or

explosive substances using Corken products is at user’s risk and equipment should be operated only by qualified personnel according

to applicable laws and safety standards.

Table of Contents

Questions and Answers:

R
Rachel HillAug 17, 2025
Why is the capacity of my Corken Air Compressor so low?
- C
  Connor RhodesAug 17, 2025
  If your Corken Air Compressor has low capacity, several issues could be the cause. The valves might be broken, stuck, or leaking, in which case you should inspect and clean or repair them. A worn piston ring could also be the culprit, so inspect and replace it if necessary. Additionally, a clogged inlet strainer can restrict flow, so clean or replace the screen. Leaks in the piping can also reduce capacity; inspect and repair any leaks. Finally, ensure the 4-way control valve is lubricated by inspecting and lubricating it.
A
angelamillerAug 20, 2025
Why is my Corken D891 overheating?
- X
  xsmithAug 20, 2025
  If your Corken Air Compressor is overheating, several factors could be responsible. Start by checking the valves for any signs of damage, sticking, or leaks; inspect, clean, or repair them as needed. A worn piston ring can also cause overheating, so inspect and replace if necessary. A clogged inlet strainer can also lead to this issue, thus clean or replace the screen as necessary. Ensure that the cooling fins are clean, and clean them weekly. For issues such as high inlet or ambient temperature, high compression ratio, or an unbalanced load, it is recommended to consult the factory.
S
Sean FloresAug 23, 2025
What to do if my Corken D891 has product leakage?
- D
  diane83Aug 23, 2025
  If you're experiencing product leakage from your Corken Air Compressor, there are a few potential causes. Check for leaks in the piping and repair them as needed. A worn piston-rod packing can also cause leakage, so replace it. Loose valves, pistons, or packing can also be responsible; tighten or replace them as necessary. Additionally, a 4-way control valve that is not lubricated can lead to leakage; inspect and lubricate it.
M
Marcus WardAug 26, 2025
How to fix knocks, rattles, and noise in my Corken D891?
- E
  Emma GarzaAug 26, 2025
  Excessive noise in your Corken Air Compressor can stem from several sources. Valves that are broken, stuck, or leaking are a common cause; inspect, clean, or repair them. A loose flywheel or belt can also generate noise, so tighten them. If the wrist pin or wrist-pin bushing is worn, replace it. Similarly, a worn connecting-rod bearing should be replaced. An unbalanced load may also lead to noise, in this case inspect the valve or consult the factory.
C
Christopher MillerAug 28, 2025
How to reduce excessive vibration in my Corken Air Compressor?
- B
  Brian BruceAug 28, 2025
  Excessive vibration in your Corken Air Compressor may be due to several reasons. Broken, stuck, or leaking valves can cause vibration, so inspect, clean, or repair them. A loose flywheel or belt can also lead to vibration, so ensure these are tightened. Worn wrist pins or wrist-pin bushings and worn connecting-rod bearings can also cause vibration and should be replaced. An unbalanced load may also be the cause, in this case inspect the valve or consult the factory. Inadequate compressor base can cause excessive vibration, so you should strengthen, replace, or grout it.
C
Cheryl CollinsAug 31, 2025
What causes abnormal piston-ring wear in a Corken Air Compressor?
- C
  Connor WilsonAug 31, 2025
  Abnormal piston-ring wear in your Corken Air Compressor can be attributed to several factors. Valves that are broken, stuck, or leaking can cause this issue, so inspect, clean, or repair them. A worn piston ring itself can also lead to abnormal wear, so inspect and replace it if necessary. Loose valves, pistons, or packing can contribute to this problem; tighten or replace them as needed. Dirty cooling fins can also cause abnormal wear, so clean them weekly. For issues such as high inlet or ambient temperature, high compression ratio, or an unbalanced load, it is recommended to consult the factory.
V
Victoria KennedySep 2, 2025
Why is there oil in the cylinder of my Corken D891?
- D
  dgoodmanSep 3, 2025
  If you find oil in the cylinder of your Corken Air Compressor, it could be due to a worn piston-rod packing, which should be replaced. Alternatively, the valve, piston, or packing might be loose; tighten or replace these components as necessary.
J
Joshua MartinSep 8, 2025
Why is product leaking through the crankcase breather of my Corken D891 Air Compressor?
- E
  Erin ScottSep 8, 2025
  If product is leaking through the crankcase breather of your Corken Air Compressor, it may be caused by a worn piston-rod packing, which requires replacement. Another potential cause is a loose valve, piston, or packing, which should be tightened or replaced as necessary.
J
James GonzalezSep 12, 2025
What causes oil leakage around the base of my Corken Air Compressor?
- S
  Samuel ZimmermanSep 12, 2025
  If you notice oil leakage around the base of your Corken Air Compressor, it could be due to leaking gas blowing oil from the crankcase, in which case you should tighten the packing. Another possibility is a bad oil seal, which would need to be replaced.
H
hadamsSep 14, 2025
What to do if my Corken D891 has no oil pressure?
- C
  Christian KingSep 14, 2025
  If your Corken Air Compressor has no oil pressure, it could be due to a lack of oil in the crankcase, in which case you should add oil. Alternatively, there may be an oil-pump malfunction, in which case you should see oil-pressure adjustment.

Corken D891 Specifications

General

Model	D891
Category	Air Compressor
Type	Reciprocating
Horsepower	5 hp
Cooling	Air

Summary

Warning

Chapter 1-Introduction

Liquid Transfer By Vapor Differential Pressure

Explains the process of transferring liquefied gases using pressure differences.

Residual Vapor Recovery

Chapter 2-Installing Your Corken Compressor

Location

Guidelines for selecting an appropriate and safe installation site.

Foundation

Requirements for a stable and proper concrete foundation for the compressor.

Piping

Best practices for designing and installing compressor piping systems.

Liquid Traps

Explains the types and importance of liquid traps for compressor protection.

Driver Installation / Flywheels

Crankcase Lubrication

Relief Valves

Importance and placement of relief valves for safety.

Shutdown/Alarm Devices

Discusses essential safety devices for compressor protection.

Chapter 3-Starting Up Your Corken Compressor

Inspection After Extended Storage

Procedures for checking the compressor after periods of inactivity.

Flywheel and V-belt Alignment

Crankcase Oil Pressure Adjustment

How to adjust and verify crankcase oil pressure for smooth operation.

Startup Check List

A comprehensive list of checks before and after compressor startup.

Chapter 4-Routine Maintenance Chart

Chapter 5-Routine Service and Repair Procedures

Valves

Instructions for inspecting, cleaning, repairing, or replacing compressor valves.

Piston Rings and Piston Ring Expanders

Pistons

Piston Rod Packing Adjustment

Cylinder and Packing Replacement

Bearing Replacement for Crankcase and Connecting Rod

Oil Pump Inspection

Chapter 6-Extended Storage Procedures

Appendix C-Compressor Selection

Appendix E-Parts Details

Head and Valve Assemblies

Piston-Bill of Materials

Crankcase Assemblies

Appendix F-Troubleshooting

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