Corken D891 - default chapter; Table of Contents

Table of Contents
Chapter 1—Introduction ........................................................................4
1.1 Liquid Transfer By Vapor Differential Pressure ...................................................5
1.2 Residual Vapor Recovery ....................................................................5
1.3 Compressor Construction Features ...........................................................6
Chapter 2—Installing Your Corken Compressor ....................................................8
2.1 Location .................................................................................8
2.2 Foundation ...............................................................................8
2.3 Piping ...................................................................................8
2.4 Liquid Traps .............................................................................11
2.5 Driver Installation / Flywheels ...............................................................12
2.6. Crankcase Lubrication ....................................................................12
2.7 Relief Valves .............................................................................14
2.8 Truck Mounted Compressors ...............................................................15
2.9 Shutdown/Alarm Devices ...................................................................15
Chapter 3—Starting Up Your Corken Compressor .................................................16
3.1 Inspection After Extended Storage ...........................................................16
3.2 Flywheel and V-belt Alignment ..............................................................16
3.3 Crankcase Oil Pressure Adjustment ..........................................................16
3.4 Startup Check List ........................................................................17
Chapter 4—Routine Maintenance Chart .........................................................18
Chapter 5—Routine Service and Repair Procedures ...............................................18
5.1 Va l ves ..................................................................................18
5.2 Heads ..................................................................................20
5.3 Piston Rings and Piston Ring Expanders ......................................................20
5.4 Pistons .................................................................................21
5.5 Piston Rod Packing Adjustment .............................................................22
5.6 Cylinder and Packing Replacement ..........................................................22
5.7 Bearing Replacement for Crankcase and Connecting Rod ........................................25
5.7.1 Wrist Pin Bushing Replacement ..........................................................25
5.7.2 Replacing Connecting Rod Bearings ......................................................25
5.7.3 Replacing Crankcase Roller Bearings .....................................................25
5.8 Oil Pump Inspection ......................................................................26
Chapter 6—Extended Storage Procedures .......................................................27
6.1 Repair Kits ..............................................................................27
6.2 Gasket Sets .............................................................................28
Appendices
A. Model Number Identification Code and Available Options ..........................................30
B. Specifications ............................................................................32
C. Compressor Selection ......................................................................38
D. Outline Dimensions ........................................................................42
E. Parts Details .............................................................................58
Model 91 and F91 .........................................................................58
Model 291 and F291 .......................................................................66
Model 491 and F491 .......................................................................74
Model 691 and F691 .......................................................................82
Model D891 and FD891 ....................................................................90
F. Troubleshooting ...........................................................................98
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